Information governor
BOSCH
9 420 611 930
9420611930
ZEXEL
105401-0560
1054010560
NISSAN-DIESEL
1910195270
1910195270

Rating:
Scheme ###:
1. | [1] | 154000-6300 | GOVERNOR HOUSING |
3. | [1] | 029632-5070 | O-RING |
4. | [1] | 154007-2900 | CAPSULE |
6. | [1] | 154007-0200 | ADAPTOR |
7. | [1] | 020018-1840 | BLEEDER SCREW M8P1.25L18 |
9. | [1] | 154350-1900 | PLATE |
10. | [6] | 029010-6810 | BLEEDER SCREW |
12. | [1] | 154010-0100 | FLAT-HEAD SCREW |
13. | [2] | 154011-0100 | HEXAGON NUT |
13. | [2] | 154011-0100 | HEXAGON NUT |
35. | [1] | 154500-1020 | GOVERNOR COVER |
35/2. | [1] | 154321-0400 | BUSHING |
38. | [1] | 154031-3000 | FLAT-HEAD SCREW |
39. | [1] | 139206-0600 | UNION NUT |
47. | [2] | 154036-0300 | CAPSULE |
47. | [2] | 154036-0300 | CAPSULE |
51. | [2] | 020106-5040 | BLEEDER SCREW |
53. | [1] | 154010-0200 | FLAT-HEAD SCREW |
56. | [4] | 020106-3840 | BLEEDER SCREW |
65. | [1] | 154420-1920 | MANIFOLD-PRESSURE COMP. |
65/1. | [1] | 154412-6821 | DIAPHRAGM HOUSING |
65/2. | [1] | 154412-0401 | SPACER BUSHING |
65/4. | [1] | 154413-0500 | BUSHING |
65/9. | [1] | 154402-1900 | COILED SPRING |
65/10. | [1] | 154400-8220 | DIAPHRAGM |
65/11. | [1] | 154400-8400 | STOP PIN |
65/14. | [1] | 154406-5500 | SLOTTED WASHER |
65/15. | [1] | 013020-6040 | UNION NUT M6P1H5 |
65/16. | [1] | 154402-3200 | COILED SPRING |
65/17. | [2] | 154413-2600 | GASKET |
65/18. | [1] | 154404-5000 | COVER |
65/19. | [1] | 020106-2040 | BLEEDER SCREW M6P1L20 |
65/20. | [2] | 139006-7000 | BLEEDER SCREW |
65/21. | [2] | 014110-6440 | LOCKING WASHER |
65/24. | [2] | 020106-1640 | BLEEDER SCREW M6P1.0L14 |
65/27. | [1] | 029731-0180 | EYE BOLT |
65/28. | [2] | 026510-1340 | GASKET D13.4&10.2T1 |
65/29. | [1] | 154390-3700 | GASKET |
65/43. | [1] | 154390-3400 | GASKET |
65/45. | [1] | 029331-8040 | GASKET |
65/46. | [1] | 154406-5800 | FLAT-HEAD SCREW |
65/47. | [1] | 014110-6440 | LOCKING WASHER |
65/50. | [1] | 154406-6200 | SPACER BUSHING |
65/51. | [1] | 154406-8900 | PLATE |
65/52. | [1] | 014110-6440 | LOCKING WASHER |
65/53. | [1] | 154406-6400 | BLEEDER SCREW |
65/54. | [1] | 013020-6040 | UNION NUT M6P1H5 |
65/55. | [1] | 154404-1200 | FLAT-HEAD SCREW |
65/56. | [1] | 029331-2130 | GASKET |
65/57. | [1] | 154406-6500 | FLAT-HEAD SCREW |
65/58. | [1] | 020106-2240 | BLEEDER SCREW |
65/59. | [2] | 010006-7040 | BLEEDER SCREW M6P1L70 |
65/60. | [2] | 014110-6440 | LOCKING WASHER |
65/61. | [1] | 154035-1600 | CAP NUT |
65/62. | [1] | 154404-4400 | FLAT-HEAD SCREW |
65/63. | [1] | 023040-6040 | UNION NUT |
65/64. | [2] | 026506-1040 | GASKET D9.9&6.2T1 |
65/66. | [1] | 139006-0900 | BLEEDER SCREW |
65/67. | [1] | 014110-6440 | LOCKING WASHER |
65/70. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
65/71. | [1] | 153141-1600 | BLEEDER SCREW |
65/72. | [1] | 139608-0500 | PACKING RING |
65/73. | [1] | 139605-0000 | PACKING RING |
65/74. | [1] | 154412-6900 | CONTROL LEVER |
65/75. | [1] | 154406-7500 | CONTROL LEVER |
65/76. | [1] | 154412-7000 | LEVER SHAFT |
65/77. | [1] | 029310-5200 | SHIM |
65/78. | [1] | 014020-8120 | PLAIN WASHER D16&8.5T1.2 |
65/79. | [1] | 154372-6500 | SAFETY PIN |
65/80. | [0] | 029310-8040 | SHIM D13.5&8T0.2 |
65/80B. | [0] | 029310-8050 | SHIM D13.5&8T0.5 |
65/81. | [1] | 025520-1210 | SPLIT PIN |
65/82. | [2] | 029300-8320 | SHIM |
65/83. | [1] | 154403-9900 | COILED SPRING |
65/84. | [1] | 154412-7100 | CONTROL LEVER |
65/85. | [1] | 014110-8440 | LOCKING WASHER |
65/86. | [1] | 013020-8140 | UNION NUT M8P1.25H6.5 |
80. | [1] | 154063-5100 | COVER |
82. | [2] | 029020-6210 | BLEEDER SCREW |
83. | [2] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
100. | [1] | 154100-9720 | FLYWEIGHT ASSEMBLY |
101. | [1] | 025803-1610 | WOODRUFF KEY |
102. | [1] | 029321-2020 | LOCKING WASHER |
103. | [1] | 029231-2030 | UNION NUT |
117. | [1] | 154123-2320 | SLIDING PIECE |
118/1. | [0] | 029311-0010 | SHIM D14&10.1T0.2 |
118/1. | [0] | 029311-0180 | SHIM D14&10.1T0.3 |
118/1. | [0] | 029311-0190 | SHIM D14&10.1T0.40 |
118/1. | [0] | 029311-0210 | SHIM D14&10.1T1 |
118/1. | [0] | 139410-0000 | SHIM D14.0&10.1T0.5 |
118/1. | [0] | 139410-0100 | SHIM D14.0&10.1T1.5 |
118/1. | [0] | 139410-3000 | SHIM D14&10.1T2.0 |
118/1. | [0] | 139410-3100 | SHIM D14&10.1T3.0 |
118/1. | [0] | 139410-3200 | SHIM D14&10.1T4.0 |
130. | [1] | 154150-2900 | GOVERNOR SPRING |
132. | [1] | 154154-0500 | COILED SPRING |
135. | [1] | 154158-0820 | HEADLESS SCREW |
136. | [1] | 154011-1700 | UNION NUT |
137. | [2] | 026512-1540 | GASKET D15.4&12.2T1.50 |
138. | [1] | 154159-1200 | CAP NUT |
140. | [1] | 154185-1320 | HEADLESS SCREW |
141. | [1] | 029201-6080 | UNION NUT |
150. | [1] | 154200-7020 | SWIVELLING LEVER |
151. | [1] | 154204-3000 | BUSHING |
152. | [2] | 029631-8020 | O-RING |
152. | [2] | 029631-8020 | O-RING |
153. | [2] | 016010-1640 | LOCKING WASHER |
153. | [2] | 016010-1640 | LOCKING WASHER |
154. | [1] | 139611-0000 | PACKING RING |
155. | [1] | 139411-0000 | SHIM |
156. | [0] | 029311-1070 | SHIM D16&11T0.5 |
157. | [1] | 154204-3100 | BUSHING |
159. | [1] | 025803-1310 | WOODRUFF KEY |
160. | [1] | 154206-2800 | BUSHING |
161. | [0] | 154206-0200 | PLAIN WASHER D19.5&11.2T1.0 |
170. | [1] | 154210-0920 | FORK LEVER |
174. | [1] | 154230-4320 | STRAP |
175. | [2] | 016010-0540 | LOCKING WASHER |
175. | [2] | 016010-0540 | LOCKING WASHER |
176. | [1] | 154222-4300 | BEARING PIN |
181. | [1] | 154236-4100 | TENSIONING LEVER |
182. | [1] | 154237-0100 | BEARING PIN |
190. | [1] | 154309-6120 | CONTROL LEVER |
191. | [1] | 154365-9321 | CONTROL LEVER |
192. | [1] | 020006-4540 | BLEEDER SCREW M6P1L45 |
201. | [1] | 029631-0030 | O-RING &9.8W2.3 |
203. | [1] | 154322-0100 | CAP |
207. | [1] | 154326-5020 | CONTROL LEVER |
208. | [1] | 154327-7600 | COILED SPRING |
211/1. | [0] | 029311-0520 | SHIM D20.8&10.3T0.2 |
211/1. | [0] | 029311-0530 | SHIM D20.8&10.3T0.25 |
211/1. | [0] | 029311-0540 | SHIM D20.8&10.3T0.3 |
211/1. | [0] | 029311-0550 | SHIM D20.8&10.3T0.35 |
211/1. | [0] | 029311-0560 | SHIM D20.8&10.3T0.4 |
211/1. | [0] | 029311-0570 | SHIM D20.8&10.3T0.5 |
235. | [1] | 155412-5200 | IMPELLER WHEEL |
236. | [1] | 154390-0000 | GASKET |
237. | [1] | 154390-0300 | GASKET |
238. | [1] | 029635-2020 | O-RING |
331. | [1] | 154179-5520 | HEADLESS SCREW |
332. | [1] | 029201-6010 | UNION NUT |
335. | [2] | 026506-1040 | GASKET D9.9&6.2T1 |
336. | [1] | 154035-1600 | CAP NUT |
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Introduction:
This instruction is for removal and installation of the new 122-8842 Wiring Harness for the IAPCV on these engines. This harness is intended for service replacement of the section of the 122-8835 Wiring Harness that serves only the IAPCV.Installation:
A. Remove The Failed Harness
1. Remove the section of failed harness:2. Locate the IAPCV at the inboard rear and top of the high pressure hydraulic pump. The pump is mounted to the back of the front cover on the upper left side of the engine, as seen from the driver's seat, (illustration 1 and 2).3. Gently pry open the "ears" (illustration 4), that retain the 2-pin electrical connector in place, and unplug the harness from the 122-5053 IAPCV.4. Remove the harness tie wraps from the IAPCV back to connector P2. There is one tie a few inches below the connector (illustration 1 and 2), and two more along the engine block toward the rear.
Illustration 1. High pressure hydraulic pump (1), 2-pin Packard Electrical Connector (2), tie wraps (3), 40-pin connector P2 (4), 40-pin connector J2 (5).
Illustration 2. Hydraulic pump (6), IAPCV (7), tie wrap (8), Fuel Transfer Pump Gp (9).5. On early production engines the 122-8835 Wiring Harness is one piece. If so, cut the IAPCV Sensor Wires where they emerge from the braid at the sensor end. On later engines, the harness has four separate sections.6. Remove the 40-pin connector P2 from J2 on the ECM by unscrewing the M5 Allen Head Screw from the rear of J2.7. Using the 121-9588 Deutsch Pin Removal Tool (medium blue, for #16 and #18 gauge wires), remove the two pins from P2 (illustration 3). Insert wire removal tool without twisting.8. Remove the pink wire from P2 pin-19 and the black wire from P2 Pin-13. Cut these two wires where they emerge from the braid near P2.B. Install New 122-8842 Wiring Harness:
Illustration 3. P2 pin-13 (1), P2 pin-19 (2), P2 harness side of 40-pin connector (3), J2 ECM side of 40-pin connector (4), M5 Allen Head Screw (5).1. Install harness in reverse order of removal. Begin by inserting the pink wire pin into P2 pin-19 and black wire pin into P2 pin-13. After inserting, use the 45 N (10 lb) pull test, to verify that the connection is secure.2. Blend the two wires from the replacement harness in with all the other wires coming from P2 and install a tie wrap about three inches from P2.3. Route the replacement IAPCV Harness along with the old harness (which still contains the two twisted pairs going to the Speed Timing Sensors) until forward of the second secured tie wrap. Be sure the wires are routed next to the block, between the block and the oil feed tube to the hydraulic oil pump.4. Use tie wraps to bind the replacement harness to the old harness. Be sure new tie wraps are installed around both harnesses in the three locations that are secured to the block. Use as many additional unsecured tie wraps as necessary to bind
This instruction is for removal and installation of the new 122-8842 Wiring Harness for the IAPCV on these engines. This harness is intended for service replacement of the section of the 122-8835 Wiring Harness that serves only the IAPCV.Installation:
A. Remove The Failed Harness
1. Remove the section of failed harness:2. Locate the IAPCV at the inboard rear and top of the high pressure hydraulic pump. The pump is mounted to the back of the front cover on the upper left side of the engine, as seen from the driver's seat, (illustration 1 and 2).3. Gently pry open the "ears" (illustration 4), that retain the 2-pin electrical connector in place, and unplug the harness from the 122-5053 IAPCV.4. Remove the harness tie wraps from the IAPCV back to connector P2. There is one tie a few inches below the connector (illustration 1 and 2), and two more along the engine block toward the rear.
Illustration 1. High pressure hydraulic pump (1), 2-pin Packard Electrical Connector (2), tie wraps (3), 40-pin connector P2 (4), 40-pin connector J2 (5).
Illustration 2. Hydraulic pump (6), IAPCV (7), tie wrap (8), Fuel Transfer Pump Gp (9).5. On early production engines the 122-8835 Wiring Harness is one piece. If so, cut the IAPCV Sensor Wires where they emerge from the braid at the sensor end. On later engines, the harness has four separate sections.6. Remove the 40-pin connector P2 from J2 on the ECM by unscrewing the M5 Allen Head Screw from the rear of J2.7. Using the 121-9588 Deutsch Pin Removal Tool (medium blue, for #16 and #18 gauge wires), remove the two pins from P2 (illustration 3). Insert wire removal tool without twisting.8. Remove the pink wire from P2 pin-19 and the black wire from P2 Pin-13. Cut these two wires where they emerge from the braid near P2.B. Install New 122-8842 Wiring Harness:
Illustration 3. P2 pin-13 (1), P2 pin-19 (2), P2 harness side of 40-pin connector (3), J2 ECM side of 40-pin connector (4), M5 Allen Head Screw (5).1. Install harness in reverse order of removal. Begin by inserting the pink wire pin into P2 pin-19 and black wire pin into P2 pin-13. After inserting, use the 45 N (10 lb) pull test, to verify that the connection is secure.2. Blend the two wires from the replacement harness in with all the other wires coming from P2 and install a tie wrap about three inches from P2.3. Route the replacement IAPCV Harness along with the old harness (which still contains the two twisted pairs going to the Speed Timing Sensors) until forward of the second secured tie wrap. Be sure the wires are routed next to the block, between the block and the oil feed tube to the hydraulic oil pump.4. Use tie wraps to bind the replacement harness to the old harness. Be sure new tie wraps are installed around both harnesses in the three locations that are secured to the block. Use as many additional unsecured tie wraps as necessary to bind