109242-4032 ZEXEL 9 443 614 038 BOSCH FUEL-INJECTION PUMP 9443614038 1092424032 167202w211

1. Remove the bolts and exhaust support (1) and the extension as a unit. 2. Remove extension (3) from the support.3. Remove two seal rings (2) from the extension. 4. Remove two bolts (5) from the clips.5. Remove the bolts and disconnect oil line (4) from the turbocharger. Remove the gasket. 6. Remove bolts (6) and disconnect the drain line from the turbocharger.7. Remove the gasket. 8. Remove bolts (7) that hold the manifold to the aftercooler. 9. Install tool (A) on the turbocharger and fasten a hoist.10. Remove bolts (9) that hold the turbocharger to the support bracket. Remove turbocharger (8) and the gasket. The weight of the turbocharger is 55 lb. (25 kg).11. Remove pipe (10) and the manifold from the turbocharger as a unit.Install Turbocharger
1. Install pipe (3) and the manifold as a unit on the turbocharger.2. Install tool (A) and fasten a hoist.3. Put turbocharger (1) in position and install gasket (2).4. Put 5P3931 Anti-Seize Compound on the bolts that hold the turbocharger in position. Install the bolts and tigthen them to a torque of 40 4 lb.ft. (54 5 N m). 5. Put gasket (4) in position and install the bolts. 6. Put gasket (5) and tube (6) in position and install the bolts. Put 5P3931 Anti-Seize Compound on the bolts. 7. Put gasket (7) and tube (8) in position. Put 5P3931 Anti-Seize Compound on the bolts and install them. 8. Put clips (9) and the bolts in position. 9. Put seal rings (10) in position on extension (11). Install the extension in the support. 10. Put support (12) and the extension in position. Put 5P3931 Anti-Seize Compound on the bolts. Install the bolts and tighten them to a torque of 40 4 lb.ft. (54 5 N m).