Information fuel-injection pump
BOSCH
F 019 Z1D 034
f019z1d034
ZEXEL
109044-3042
1090443042
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Installation Procedure
The installation procedure that follows is specific for the listed machine.Diesel Particulate Filter Installation
Illustration 6 g01782176
(2) 331-9206 Bracket As (15) 8T-4223 Hard Washer (16) 8F-6437 Washer (17) 8T-4139 Bolt (19) 6V-8149 Nut
Install the new 331-9206 Bracket As (2) on top of the hood using two new 6V-87149 Nuts (19), one new 8F-6437 Washer (16), three new 8T-4223 Hard Washers (16), and two new 8T-4139 Bolts (17). Refer to Illustration 6.
Illustration 7 g01782178
(3) 331-9212 Bracket (20) 8T-3597 Weld Nut
Connect 331-9212 Bracket (3) to the hood and to bracket assembly (2) using four new 8T-3597 Weld Nuts (20), three new washers (16), one new hard washer (15), and four new bolts (17). Refer to Illustration 7.
Illustration 8 g01782181
(6) 295-3044 Exhaust Support Gp (Lower half)
Install the lower halves of 295-3044 Exhaust Support Gp (6) on bracket assembly (2) using two new washers (16), two new hard washers (15), and four new bolts (17). Refer to Illustration 8.
Illustration 9 g01782193
(1) 331-8928 Diesel Particulate Filter Gp (6) 295-3044 Exhaust Support Gp (Upper half) (6a) Bolt (6b) Hard washer (6c) Weld nut
Place 331-8928 Diesel Particulate Filter Gp (1) onto the two lower halves of exhaust support group (6). The weight of the diesel particulate filter group is approximately 44 kg (97 lb). Refer to Illustration 9.
Install the two upper halves of exhaust support group (6) onto the lower halves of exhaust support group (6) using four hard washers (6b), four weld nuts (6c), and four bolts (6a). Refer to Illustration 9.
Illustration 10 g01782194
(a) Outlet module tube (11) 7S-8735 Clamp (13) 255-2899 Tail Pipe As (18) 8T-4186 Bolt (21) 8T-4133 Nut
Connect the new 255-2899 Tail Pipe As (13) to outlet module tube (a) of diesel particulate filter group (1) using one new 7S-8735 Clamp (11), one new 8T-4186 Bolt (18) and one new 8T-4133 Nut (21). Refer to Illustration 10.
Illustration 11 g01782200
(b) Inlet module tube (4) 331-9214 Filter Tube As (9) 8T-6765 Pipe Plug (8) 241-6170 Plug (12) 209-4589 Clamp
Connect the new 331-9214 Filter Tube As (4) to inlet module tube (b) of diesel particulate filter group using one new 209-4589 Clamp (12). Refer to Illustration 11.
Install the new 8T-6765 Pipe Plug (9) and 241-6170 Plug (8) onto the respective bosses provided on filter tube assembly (4). Refer to Illustration 11.
Illustration 12 g01782206
(7) 270-0112 Bellows
Connect the new 270-0112 Bellows (7) to filter tube assembly (4) using one clamp new (12). Refer to Illustration 12.
Illustration 13 g01782215
(5) 331-9213 Filter Tube
Connect the new 331-9213 Filter Tube (5) to bellows (7) using one new clamp (12). Refer to Illustration 13.
Illustration 14 g01782235
(10) 7E-3870 Muffler Clamp (14) 146-9734 Exhaust Elbow
Connect the new 146-9734 Exhaust Elbow (14) to filter tube (5) using a new 7E-3870 Muffler Clamp (10). Refer to
The installation procedure that follows is specific for the listed machine.Diesel Particulate Filter Installation
Illustration 6 g01782176
(2) 331-9206 Bracket As (15) 8T-4223 Hard Washer (16) 8F-6437 Washer (17) 8T-4139 Bolt (19) 6V-8149 Nut
Install the new 331-9206 Bracket As (2) on top of the hood using two new 6V-87149 Nuts (19), one new 8F-6437 Washer (16), three new 8T-4223 Hard Washers (16), and two new 8T-4139 Bolts (17). Refer to Illustration 6.
Illustration 7 g01782178
(3) 331-9212 Bracket (20) 8T-3597 Weld Nut
Connect 331-9212 Bracket (3) to the hood and to bracket assembly (2) using four new 8T-3597 Weld Nuts (20), three new washers (16), one new hard washer (15), and four new bolts (17). Refer to Illustration 7.
Illustration 8 g01782181
(6) 295-3044 Exhaust Support Gp (Lower half)
Install the lower halves of 295-3044 Exhaust Support Gp (6) on bracket assembly (2) using two new washers (16), two new hard washers (15), and four new bolts (17). Refer to Illustration 8.
Illustration 9 g01782193
(1) 331-8928 Diesel Particulate Filter Gp (6) 295-3044 Exhaust Support Gp (Upper half) (6a) Bolt (6b) Hard washer (6c) Weld nut
Place 331-8928 Diesel Particulate Filter Gp (1) onto the two lower halves of exhaust support group (6). The weight of the diesel particulate filter group is approximately 44 kg (97 lb). Refer to Illustration 9.
Install the two upper halves of exhaust support group (6) onto the lower halves of exhaust support group (6) using four hard washers (6b), four weld nuts (6c), and four bolts (6a). Refer to Illustration 9.
Illustration 10 g01782194
(a) Outlet module tube (11) 7S-8735 Clamp (13) 255-2899 Tail Pipe As (18) 8T-4186 Bolt (21) 8T-4133 Nut
Connect the new 255-2899 Tail Pipe As (13) to outlet module tube (a) of diesel particulate filter group (1) using one new 7S-8735 Clamp (11), one new 8T-4186 Bolt (18) and one new 8T-4133 Nut (21). Refer to Illustration 10.
Illustration 11 g01782200
(b) Inlet module tube (4) 331-9214 Filter Tube As (9) 8T-6765 Pipe Plug (8) 241-6170 Plug (12) 209-4589 Clamp
Connect the new 331-9214 Filter Tube As (4) to inlet module tube (b) of diesel particulate filter group using one new 209-4589 Clamp (12). Refer to Illustration 11.
Install the new 8T-6765 Pipe Plug (9) and 241-6170 Plug (8) onto the respective bosses provided on filter tube assembly (4). Refer to Illustration 11.
Illustration 12 g01782206
(7) 270-0112 Bellows
Connect the new 270-0112 Bellows (7) to filter tube assembly (4) using one clamp new (12). Refer to Illustration 12.
Illustration 13 g01782215
(5) 331-9213 Filter Tube
Connect the new 331-9213 Filter Tube (5) to bellows (7) using one new clamp (12). Refer to Illustration 13.
Illustration 14 g01782235
(10) 7E-3870 Muffler Clamp (14) 146-9734 Exhaust Elbow
Connect the new 146-9734 Exhaust Elbow (14) to filter tube (5) using a new 7E-3870 Muffler Clamp (10). Refer to