108092-0131 ZEXEL 9 410 614 518 BOSCH FUEL-INJECTION PUMP 9410614518 1080920131


 

Information fuel-injection pump

BOSCH 9 410 614 518 9410614518
ZEXEL 108092-0131 1080920131
108092-0131 FUEL-INJECTION PUMP
Rating:
73
Buy FUEL-INJECTION PUMP 108092-0131 zexel genuine, new aftermarket engine parts with delivery

Scheme ###:

1. [1] 134084-0820 PUMP HOUSING
1/30. [3] 029040-6020 STUD
1/31. [3] 029040-6020 STUD
1/45. [1] 134311-0000 SPACER RING
1/50. [20] 134138-0200 STUD
7. [10] 134148-4620 PLUNGER-AND-BARREL ASSY
7/1. [1] 134178-1120 PLUNGER-AND-BARREL ASSY
7/3. [1] 134180-0520 VALVE
7/4. [1] 134171-0401 FITTING
7/5. [1] 139718-0300 O-RING
7/6. [1] 134117-2100 FILLER PIECE
7/7. [1] 134112-2900 COILED SPRING
7/13. [1] 139727-0300 O-RING
7/14. [1] 139723-0100 O-RING
10. [1] 029632-2070 O-RING
11. [1] 134227-4200 CAPSULE
12. [1] 134227-4500 CONTROL ROD
13. [1] 134227-1400 BEARING PLATE
14. [1] 134227-0300 BUSHING
15. [10] 014160-6110 CONICAL SPRING WASHER
16. [10] 134227-0400 BEARING PIN
17. [10] 134227-0501 FLAT-HEAD SCREW
18. [1] 134227-4720 CONNECTOR
19. [1] 139005-0300 HEX-SOCKET-HEAD CAP SCREW
20. [1] 139320-0000 PLAIN WASHER
23/1. [0] 139400-0900 SHIM T0.500
23/1. [0] 139400-1000 SHIM T0.525
23/1. [0] 139400-1100 SHIM T0.550
23/1. [0] 139400-1200 SHIM T0.575
23/1. [0] 139400-1300 SHIM T0.600
23/1. [0] 139400-1400 SHIM T0.625
23/1. [0] 139400-1500 SHIM T0.650
23/1. [0] 139400-1600 SHIM T0.675
23/1. [0] 139400-1700 SHIM T0.700
23/1. [0] 139400-1800 SHIM T0.725
23/1. [0] 139400-1900 SHIM T0.750
23/1. [0] 139400-2000 SHIM T0.775
23/1. [0] 139400-2100 SHIM T0.800
23/1. [0] 139400-2200 SHIM T0.825
23/1. [0] 139400-2300 SHIM T0.850
23/1. [0] 139400-2400 SHIM T0.875
23/1. [0] 139400-2500 SHIM T0.900
23/1. [0] 139400-2600 SHIM T0.925
23/1. [0] 139400-2700 SHIM T0.950
23/1. [0] 139400-2800 SHIM T0.975
23/1. [0] 139400-2900 SHIM T1.000
23/1. [0] 139400-3000 SHIM T1.025
23/1. [0] 139400-3100 SHIM T1.050
23/1. [0] 139400-3200 SHIM T1.075
23/1. [0] 139400-3300 SHIM T1.100
23/1. [0] 139400-3400 SHIM T1.125
23/1. [0] 139400-3500 SHIM T1.150
23/1. [0] 139400-3600 SHIM T1.175
23/1. [0] 139400-3700 SHIM T1.200
23/1. [0] 139400-3800 SHIM T1.225
23/1. [0] 139400-3900 SHIM T1.250
23/1. [0] 139400-4000 SHIM T1.275
23/1. [0] 139400-4100 SHIM T1.300
23/1. [0] 139400-4200 SHIM T1.325
23/1. [0] 139400-4300 SHIM T1.350
23/1. [0] 139400-4400 SHIM T1.375
23/1. [0] 139400-4500 SHIM T1.400
23/1. [0] 139400-4600 SHIM T1.425
23/1. [0] 139400-4700 SHIM T1.450
23/1. [0] 139400-4800 SHIM T1.475
23/1. [0] 139400-4900 SHIM T1.500
23/1. [0] 139400-5000 SHIM T1.525
23/1. [0] 139400-5100 SHIM T1.550
23/1. [0] 139400-5200 SHIM T1.575
23/1. [0] 139400-5300 SHIM T1.600
23/1. [0] 139400-5400 SHIM T1.625
23/1. [0] 139400-5500 SHIM T1.650
23/1. [0] 139400-5600 SHIM T1.675
23/1. [0] 139400-5700 SHIM T1.700
23/1. [0] 139400-5800 SHIM T1.725
23/1. [0] 139400-5900 SHIM T1.750
23/1. [0] 139400-6000 SHIM T1.775
23/1. [0] 139400-6100 SHIM T1.800
23/1. [0] 139400-6200 SHIM T1.825
23/1. [0] 139400-6300 SHIM T1.850
23/1. [0] 139400-6400 SHIM T1.875
23/1. [0] 139400-6400 SHIM T1.875
23/1. [0] 139400-6500 SHIM T1.900
23/1. [0] 139400-6600 SHIM T1.925
23/1. [0] 139400-6700 SHIM T1.950
23/1. [0] 139400-6800 SHIM T1.975
24. [20] 134132-0300 PLAIN WASHER D20&11T2.5
26. [20] 139210-0200 UNION NUT
30. [2] 134001-0000 BUSHING
30. [2] 134001-0000 BUSHING
32. [1] 134250-0800 CONTROL RACK
33. [1] 024030-2030 BEARING PIN
34. [1] 134222-0000 BUSHING
41. [10] 134241-0720 CONTROL SLEEVE
43. [10] 134216-0401 SLOTTED WASHER
44. [10] 134215-1300 COMPRESSION SPRING
45. [10] 134217-0800 SLOTTED WASHER
46. [10] 134563-2800 SPRING SEAT
47. [6] 134200-2920 TAPPET
47/2. [1] 134204-0300 ROLLER
47/3. [1] 134203-0200 BEARING PIN
47/4. [1] 131206-0500 SLIDER
47/5. [1] 134208-0100 LOCKING WASHER
48. [4] 134200-3020 TAPPET
48/2. [1] 134204-0300 ROLLER
48/3. [1] 134203-0200 BEARING PIN
48/4. [1] 131206-0500 SLIDER
48/5. [1] 134208-0100 LOCKING WASHER
59. [1] 016650-2230 BEARING PLATE
64. [1] 134303-0500 SHIM D59.8&43T1.6
67. [4] 139006-4200 BLEEDER SCREW
71. [1] 134397-0400 CAMSHAFT
74. [2] 134306-2200 BEARING SHELL
75. [4] 010206-2540 HEX-SOCKET-HEAD CAP SCREW M6P1L25
76. [2] 134306-2300 BEARING SHELL
77. [4] 010206-2540 HEX-SOCKET-HEAD CAP SCREW M6P1L25
78. [8] 026506-1040 GASKET D9.9&6.2T1
78. [8] 026506-1040 GASKET D9.9&6.2T1
79. [1] 035302-0600 BEARING PLATE
80. [1] 134316-3300 COVER
81. [1] 139634-0200 PACKING RING
82/1. [0] 134314-0700 SHIM T0.1
82/1. [0] 134314-0800 SHIM T0.12
82/1. [0] 134314-0900 SHIM T0.14
82/1. [0] 134314-1000 SHIM T0.16
82/1. [0] 134314-1100 SHIM T0.18
82/1. [0] 134314-1200 SHIM T0.3
82/1. [0] 134314-1300 SHIM T0.5
83. [1] 139766-0000 O-RING
84. [1] 134563-2500 SLIDING PIECE
85. [10] 134034-0000 CAPSULE
85. [10] 134034-0000 CAPSULE
88. [1] 134045-0100 CAPSULE
89. [1] 026524-2940 GASKET D28.9&24.3T2
93. [3] 139206-0400 UNION NUT
95. [1] 131041-0800 GASKET
96. [10] 134047-0000 CAPSULE
98. [1] 025806-2210 WOODRUFF KEY
118. [1] 134496-7800 POINTER
119. [2] 020006-1640 BLEEDER SCREW M6P1L16 4T
124. [1] 134227-2700 CAPSULE
125. [1] 139720-0100 O-RING
126. [2] 139206-0800 UNION NUT
142. [1] 139810-0000 EYE BOLT
143. [2] 139510-0000 GASKET D15.2&10.2T1.0
157. [1] 139814-0000 EYE BOLT
158. [2] 139514-0000 GASKET D19.2&14.2T1.0
162. [1] 134424-4320 OVER FLOW VALVE
163. [2] 139514-0000 GASKET D19.2&14.2T1.0
225. [1] 134439-0200 HANGER
227. [2] 156633-9100 BLEEDER SCREW
228. [1] 134439-0200 HANGER
230. [2] 156633-9100 BLEEDER SCREW
305. [1] 131040-0720 COVER
306. [3] 013020-6040 UNION NUT M6P1H5
307. [1] 131041-0800 GASKET
312. [1] 139814-0000 EYE BOLT
313. [2] 139514-0000 GASKET D19.2&14.2T1.0

Include in #1:

108922-1044 as FUEL INJECTION PUMP

Cross reference number

Zexel num
Bosch num
Firm num
Name
108092-0131 
9 410 614 518 
NP-TC10HD120/72ARS2 
   
FUEL-INJECTION PUMP
Q 14CR FUEL INJECTION PUMP TICS HD-TI10F TICS




Information:


Illustration 5 g01943178
Coil without debris
Illustration 6 g03351850
(2) Debris on the coil
Inspect the coil for debris.The debris will be visible in the form of metal shavings on the coil. Refer to Illustration. If the coil is covered in soot, use a clean magnet to locate the debris.Note: DO NOT use high-pressure fluid or other cleaning solvents. Debris may be lost during cleaning.
If debris is present and/or an injector is inoperable perform the remaining Steps that are in Special Instruction, REHS3819, "Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI)". Ensure that the system is flushed through six injector bores, two large and six small plugs.
Illustration 7 g03344174
Close-up view of cylinder head (3) 9S-8003 Plug (4) 214-7567 O-Ring Seal (5) 205-3079 Adapter , and sensor location (if needed)
Cylinder heads that were manufactured prior to January 2006 must relocate the HEUI pressure sensor. Refer to Illustration 7 for the proper location for the HEUI pressure sensor.
Install plug (3) with seal (4) into the port.
Install sensor into the cylinder head at cylinder number 4.
Install sensor into the cylinder head at cylinder number 4, utilizing the following components: 205-3079 Adapter , 214-7567 O-Ring Seal and 214-7568 O-Ring Seal
Illustration 8 g03355201
(6) Fuel pump (7) Gear
Install fuel pump (6) .
Illustration 9 g03345875
(6) Fuel pump (8) Bolts
Position fuel pump (6) and install bolts (8) through the front housing.
Illustration 10 g03355149
View of 242-7032 Engine Oil Lines Gp (9) 6V-9850 Elbow (10) 228-7089 O-Ring Seal (11) 378-8430 Tube As (12) 8C-8988 Elbow
Illustration 11 g03355176
Proper tightening sequence for oil line fittings
Install elbow (9) with o-ring seal (10) onto the fuel pump. Do not tighten the fitting. Refer to Illustration 10
Install elbow (12) with o-ring seal (10) onto the cylinder head port. Do not tighten the fitting.
Install tube assembly (11).
Tighten the fittings to a torque of 45 N m (33 lb ft), that are shown in Illustration 11 using the proper torque sequence.
Illustration 12 g03345035
View of 388-2124 Unit Injection Hydraulic Pump and Mounting Gp (10) 228-7089 O-Ring Seal (13) 068-4174 Elbow (14) 238-5081 O-Ring Seal (15) 6V-8724 Elbow (16) 214-7568 O-Ring Seal (17) 6V-8636 Connector (18) 030-7950 Elbow (19) 238-5082 O-Ring Seal (20) 387-9500 Tube As (21) 387-7159 Tube As (22) 2R-6806 O-Ring Connector (23) 384-0678 or 20R-1636 Unit Injector Hydraulic Pump Gp (24) 9S-8004 Plug
Use the following Steps in order to install the fittings and plugs from the current pump to the new pump. Refer to Illustration 12 for the proper location of the fittings and plugs.
Install the fitting (10) with o-ring seal (16, 17) .
Install fitting (22) with o-ring seal (16) .
Install plug (24) with o-ring seal (16)
Install elbow (15) with o-ring seal (10, 16) onto the fuel pump.
Connect the harness assembly to the connector of the fuel pump.
Install elbow (13) with o-ring seal (14). Refer to Illustration 12

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