108092-0031 ZEXEL 9 410 613 764 BOSCH FUEL-INJECTION PUMP 9410613764 1080920031 me738895

Information fuel-injection pump

BOSCH 9 410 613 764 9410613764

ZEXEL 108092-0031 1080920031

MITSUBISHI ME738895 me738895

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Scheme ###:

1.	[1]	134084-0220	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/45.	[1]	134311-0000	SPACER RING
1/50.	[20]	134138-0200	STUD
7.	[10]	134148-1720	PLUNGER-AND-BARREL ASSY
7/1.	[1]	134178-1120	PLUNGER-AND-BARREL ASSY
7/3.	[1]	134180-0520	VALVE
7/4.	[1]	134171-0401	FITTING
7/5.	[1]	016500-1800	O-RING
7/6.	[1]	134117-2100	FILLER PIECE
7/7.	[1]	134112-2900	COILED SPRING
7/13.	[1]	139727-0200	O-RING
7/14.	[1]	139723-0000	O-RING
10.	[1]	029632-2070	O-RING
11.	[1]	134227-4200	CAPSULE
12.	[1]	134227-4500	CONTROL ROD
13.	[1]	134227-1400	BEARING PLATE
14.	[1]	134227-0300	BUSHING
15.	[10]	014160-6110	CONICAL SPRING WASHER
16.	[10]	134227-0400	BEARING PIN
17.	[10]	134227-0501	FLAT-HEAD SCREW
18.	[1]	134227-4720	CONNECTOR
19.	[1]	139005-0300	HEX-SOCKET-HEAD CAP SCREW
20.	[1]	139320-0000	PLAIN WASHER
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-1000	SHIM T0.525
23/1.	[0]	139400-1100	SHIM T0.550
23/1.	[0]	139400-1200	SHIM T0.575
23/1.	[0]	139400-1300	SHIM T0.600
23/1.	[0]	139400-1400	SHIM T0.625
23/1.	[0]	139400-1500	SHIM T0.650
23/1.	[0]	139400-1600	SHIM T0.675
23/1.	[0]	139400-1700	SHIM T0.700
23/1.	[0]	139400-1800	SHIM T0.725
23/1.	[0]	139400-1900	SHIM T0.750
23/1.	[0]	139400-2000	SHIM T0.775
23/1.	[0]	139400-2100	SHIM T0.800
23/1.	[0]	139400-2200	SHIM T0.825
23/1.	[0]	139400-2300	SHIM T0.850
23/1.	[0]	139400-2400	SHIM T0.875
23/1.	[0]	139400-2500	SHIM T0.900
23/1.	[0]	139400-2600	SHIM T0.925
23/1.	[0]	139400-2700	SHIM T0.950
23/1.	[0]	139400-2800	SHIM T0.975
23/1.	[0]	139400-2900	SHIM T1.000
23/1.	[0]	139400-3000	SHIM T1.025
23/1.	[0]	139400-3100	SHIM T1.050
23/1.	[0]	139400-3200	SHIM T1.075
23/1.	[0]	139400-3300	SHIM T1.100
23/1.	[0]	139400-3400	SHIM T1.125
23/1.	[0]	139400-3500	SHIM T1.150
23/1.	[0]	139400-3600	SHIM T1.175
23/1.	[0]	139400-3700	SHIM T1.200
23/1.	[0]	139400-3800	SHIM T1.225
23/1.	[0]	139400-3900	SHIM T1.250
23/1.	[0]	139400-4000	SHIM T1.275
23/1.	[0]	139400-4100	SHIM T1.300
23/1.	[0]	139400-4200	SHIM T1.325
23/1.	[0]	139400-4300	SHIM T1.350
23/1.	[0]	139400-4400	SHIM T1.375
23/1.	[0]	139400-4500	SHIM T1.400
23/1.	[0]	139400-4600	SHIM T1.425
23/1.	[0]	139400-4700	SHIM T1.450
23/1.	[0]	139400-4800	SHIM T1.475
23/1.	[0]	139400-4900	SHIM T1.500
23/1.	[0]	139400-5000	SHIM T1.525
23/1.	[0]	139400-5100	SHIM T1.550
23/1.	[0]	139400-5200	SHIM T1.575
23/1.	[0]	139400-5300	SHIM T1.600
23/1.	[0]	139400-5400	SHIM T1.625
23/1.	[0]	139400-5500	SHIM T1.650
23/1.	[0]	139400-5600	SHIM T1.675
23/1.	[0]	139400-5700	SHIM T1.700
23/1.	[0]	139400-5800	SHIM T1.725
23/1.	[0]	139400-5900	SHIM T1.750
23/1.	[0]	139400-6000	SHIM T1.775
23/1.	[0]	139400-6100	SHIM T1.800
23/1.	[0]	139400-6200	SHIM T1.825
23/1.	[0]	139400-6300	SHIM T1.850
23/1.	[0]	139400-6400	SHIM T1.875
23/1.	[0]	139400-6500	SHIM T1.900
23/1.	[0]	139400-6600	SHIM T1.925
23/1.	[0]	139400-6700	SHIM T1.950
23/1.	[0]	139400-6800	SHIM T1.975
23/1.	[0]	139400-6800	SHIM T1.975
24.	[20]	134132-0300	PLAIN WASHER D20&11T2.5
26.	[20]	139210-0200	UNION NUT
30.	[2]	134001-0000	BUSHING
30.	[2]	134001-0000	BUSHING
32.	[1]	134250-0500	CONTROL RACK
33.	[1]	024030-2030	BEARING PIN
34.	[1]	134222-0000	BUSHING
41.	[10]	134241-0720	CONTROL SLEEVE
43.	[10]	134216-0400	SLOTTED WASHER
44.	[10]	134215-1100	COMPRESSION SPRING
45.	[10]	134217-0800	SLOTTED WASHER
46.	[10]	134563-2800	SPRING SEAT
47.	[6]	134200-1320	TAPPET
47/2.	[1]	134204-0300	ROLLER
47/3.	[1]	134203-0200	BEARING PIN
47/4.	[1]	131206-0500	SLIDER
47/5.	[1]	134208-0100	LOCKING WASHER
48.	[4]	134200-1220	TAPPET
48/2.	[1]	134204-0300	ROLLER
48/3.	[1]	134203-0200	BEARING PIN
48/4.	[1]	131206-0500	SLIDER
48/5.	[1]	134208-0100	LOCKING WASHER
59.	[1]	016650-2230	BEARING PLATE
64.	[1]	134303-0500	SHIM D59.8&43T1.6
67.	[4]	139006-4200	BLEEDER SCREW
71.	[1]	134397-0100	CAMSHAFT
74.	[2]	134306-1900	BEARING SHELL
75.	[4]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
76.	[2]	134306-2000	BEARING SHELL
77.	[4]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
78.	[8]	026506-1040	GASKET D9.9&6.2T1
78.	[8]	026506-1040	GASKET D9.9&6.2T1
79.	[1]	035302-0600	BEARING PLATE
80.	[1]	134316-3300	COVER
81.	[1]	139634-0200	PACKING RING
82/1.	[0]	134314-0700	SHIM T0.1
82/1.	[0]	134314-0800	SHIM T0.12
82/1.	[0]	134314-0900	SHIM T0.14
82/1.	[0]	134314-1000	SHIM T0.16
82/1.	[0]	134314-1100	SHIM T0.18
82/1.	[0]	134314-1200	SHIM T0.3
82/1.	[0]	134314-1300	SHIM T0.5
83.	[1]	139766-0000	O-RING
84.	[1]	134563-2500	SLIDING PIECE
85.	[10]	134034-0000	CAPSULE
85.	[10]	134034-0000	CAPSULE
88.	[1]	134045-0100	CAPSULE
89.	[1]	026524-2940	GASKET D28.9&24.3T2
93.	[3]	139206-0400	UNION NUT
95.	[1]	131041-0800	GASKET
96.	[10]	134047-0000	CAPSULE
98.	[1]	025806-2210	WOODRUFF KEY
118.	[1]	134496-6000	POINTER
119.	[2]	029020-6210	BLEEDER SCREW
147.	[1]	139810-1500	EYE BOLT
148.	[2]	026510-1340	GASKET D13.4&10.2T1
152.	[1]	139814-2100	EYE BOLT
153.	[2]	029341-4130	GASKET D20&13.8T2*
167.	[1]	131425-0220	OVER FLOW VALVE
168.	[2]	029341-4130	GASKET D20&13.8T2*
225.	[1]	134439-0000	HANGER
227.	[2]	156633-9100	BLEEDER SCREW
228.	[1]	134439-0100	HANGER
230.	[2]	156633-9100	BLEEDER SCREW
260.	[1]	134493-0120	PIPE
271.	[1]	134447-1300	CLAMPING BAND
272.	[1]	020118-1440	BLEEDER SCREW

Include in #1:

108922-2021 as FUEL INJECTION PUMP

Cross reference number

Zexel num

Bosch num

Firm num

Name

108092-0031
108092-0032

9 410 613 764

ME738895 MITSUBISHI

FUEL-INJECTION PUMP
* Q

Information:

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Caterpillar dealer for replacement manuals. Proper care is your responsibility.
Personal injury or death can result from improper assembly procedures.Do not attempt any assembly until you have read and understand the assembly instructions.
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
Required Parts
Table 1
Required Tools
Tool Part Number Part Name Qty
A 9S-9150 Terminal Crimp Tool As 1
B 9U-6070 Heat Gun Gp 1 Removal of a Connector from the Wire Harness
The following steps can be used to remove a connector for an injector on the wire harness.
Identify the connectors that need to be replaced. Wiring for the injector solenoid is not sensitive to polarity.
Illustration 1 g06093848
Connectors that are cut from the wire harness
Each injector will have two connectors. The wire on one connector will be longer than the other. Wire (A) is identified as the longer wire and wire (B) is identified as the shorter wire.
Cut wire (2) at a distance of 50 mm (1.9 inch) from the rear surface of the connector.
Cut wire (1) at a distance of 5 mm (0.2 inch) from the cut made on wire (2).
Illustration 2 g01111314
Wire from the harness for side (B) on the connector.
Wire from the harness for side (A) on the connector.Note: The wires on the old connector are cut to length so that the wires on the wire harness will match up to the new connector. Cutting the wires to the proper length will aid in matching the harness wires to the wires on the new connector.
Discard the old connectors.Installation of a New Connector
The following steps can be used to install a new connector for an injector on the wire harness that is located under the valve mechanism cover.
Use Tool (A) to remove 5 mm (0.2 inch) of the plastic from wires (3) and (4).
Illustration 3 g06125254
Connecting the connector to the wire harness
(A) Side (A) of the new connector
(B) Side (B) of the new connector
(3) Wire from the harness for side (B) on the new connector
(4) Wire from the harness for side (A) on the new connector
(5) Heat shrink tubes
(6) Butt splice on the wire that is on side (A) of the new connector
(7) Butt splice on the wire that is on side (B) of the new connector
Use heat shrink tubes (5) from the 257-4183 Injector Wiring Harness Kit. Slide the heat shrink tubes toward the connector to expose the butt splices.
Insert wire (4) into