108092-0012 ZEXEL 9 410 610 901 BOSCH FUEL-INJECTION PUMP 9410610901 1080920012

Information fuel-injection pump

BOSCH 9 410 610 901 9410610901

ZEXEL 108092-0012 1080920012

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Scheme ###:

1.	[1]	134088-0222	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/31.	[3]	139008-0800	STUD
1/45.	[1]	134311-0000	SPACER RING
1/50.	[24]	134138-0200	STUD
7.	[12]	134148-2320	PLUNGER-AND-BARREL ASSY
7/1.	[1]	134178-1620	PLUNGER-AND-BARREL ASSY
7/3.	[1]	134180-0520	VALVE
7/4.	[1]	134171-0400	FITTING
7/5.	[1]	139718-0300	O-RING
7/6.	[1]	134117-2100	FILLER PIECE
7/7.	[1]	134112-2900	COILED SPRING
7/13.	[1]	139727-0300	O-RING
7/14.	[1]	139723-0100	O-RING
10.	[1]	139722-0200	O-RING
11.	[1]	134227-4200	CAPSULE
12.	[1]	134227-3900	CONTROL ROD
13.	[1]	134227-1400	BEARING PLATE
14.	[1]	134227-0300	BUSHING
15.	[12]	014160-6110	CONICAL SPRING WASHER
16.	[12]	134227-0400	BEARING PIN
17.	[12]	134227-0501	FLAT-HEAD SCREW
18.	[1]	134227-4120	CONNECTOR
19.	[1]	139005-0300	HEX-SOCKET-HEAD CAP SCREW
20.	[1]	139320-0000	PLAIN WASHER
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-1000	SHIM T0.525
23/1.	[0]	139400-1100	SHIM T0.550
23/1.	[0]	139400-1200	SHIM T0.575
23/1.	[0]	139400-1300	SHIM T0.600
23/1.	[0]	139400-1400	SHIM T0.625
23/1.	[0]	139400-1500	SHIM T0.650
23/1.	[0]	139400-1600	SHIM T0.675
23/1.	[0]	139400-1700	SHIM T0.700
23/1.	[0]	139400-1800	SHIM T0.725
23/1.	[0]	139400-1900	SHIM T0.750
23/1.	[0]	139400-2000	SHIM T0.775
23/1.	[0]	139400-2100	SHIM T0.800
23/1.	[0]	139400-2200	SHIM T0.825
23/1.	[0]	139400-2300	SHIM T0.850
23/1.	[0]	139400-2400	SHIM T0.875
23/1.	[0]	139400-2500	SHIM T0.900
23/1.	[0]	139400-2600	SHIM T0.925
23/1.	[0]	139400-2700	SHIM T0.950
23/1.	[0]	139400-2800	SHIM T0.975
23/1.	[0]	139400-2900	SHIM T1.000
23/1.	[0]	139400-3000	SHIM T1.025
23/1.	[0]	139400-3100	SHIM T1.050
23/1.	[0]	139400-3200	SHIM T1.075
23/1.	[0]	139400-3300	SHIM T1.100
23/1.	[0]	139400-3400	SHIM T1.125
23/1.	[0]	139400-3500	SHIM T1.150
23/1.	[0]	139400-3600	SHIM T1.175
23/1.	[0]	139400-3700	SHIM T1.200
23/1.	[0]	139400-3800	SHIM T1.225
23/1.	[0]	139400-3900	SHIM T1.250
23/1.	[0]	139400-4000	SHIM T1.275
23/1.	[0]	139400-4100	SHIM T1.300
23/1.	[0]	139400-4200	SHIM T1.325
23/1.	[0]	139400-4300	SHIM T1.350
23/1.	[0]	139400-4400	SHIM T1.375
23/1.	[0]	139400-4500	SHIM T1.400
23/1.	[0]	139400-4600	SHIM T1.425
23/1.	[0]	139400-4700	SHIM T1.450
23/1.	[0]	139400-4800	SHIM T1.475
23/1.	[0]	139400-4900	SHIM T1.500
23/1.	[0]	139400-5000	SHIM T1.525
23/1.	[0]	139400-5100	SHIM T1.550
23/1.	[0]	139400-5200	SHIM T1.575
23/1.	[0]	139400-5200	SHIM T1.575
23/1.	[0]	139400-5300	SHIM T1.600
23/1.	[0]	139400-5400	SHIM T1.625
23/1.	[0]	139400-5500	SHIM T1.650
23/1.	[0]	139400-5600	SHIM T1.675
23/1.	[0]	139400-5700	SHIM T1.700
23/1.	[0]	139400-5800	SHIM T1.725
23/1.	[0]	139400-5900	SHIM T1.750
23/1.	[0]	139400-6000	SHIM T1.775
23/1.	[0]	139400-6100	SHIM T1.800
23/1.	[0]	139400-6200	SHIM T1.825
23/1.	[0]	139400-6300	SHIM T1.850
23/1.	[0]	139400-6400	SHIM T1.875
23/1.	[0]	139400-6500	SHIM T1.900
23/1.	[0]	139400-6600	SHIM T1.925
23/1.	[0]	139400-6700	SHIM T1.950
23/1.	[0]	139400-6800	SHIM T1.975
24.	[24]	134132-0300	PLAIN WASHER D20&11T2.5
26.	[24]	139210-0200	UNION NUT
30.	[2]	134001-0000	BUSHING
30.	[2]	134001-0000	BUSHING
32.	[1]	134259-0000	CONTROL RACK
33.	[1]	024030-2030	BEARING PIN
34.	[1]	134222-0000	BUSHING
41.	[12]	134241-0720	CONTROL SLEEVE
43.	[12]	134216-0401	SLOTTED WASHER
44.	[12]	134215-1300	COMPRESSION SPRING
45.	[12]	134217-0800	SLOTTED WASHER
46.	[12]	134563-2800	SPRING SEAT
47.	[8]	134200-1320	TAPPET
47/2.	[1]	134204-0300	ROLLER
47/3.	[1]	134203-0200	BEARING PIN
47/4.	[1]	131206-0500	SLIDER
47/5.	[1]	134208-0100	LOCKING WASHER
48.	[4]	134200-1220	TAPPET
48/2.	[1]	134204-0300	ROLLER
48/3.	[1]	134203-0200	BEARING PIN
48/4.	[1]	131206-0500	SLIDER
48/5.	[1]	134208-0100	LOCKING WASHER
59.	[1]	016650-2230	BEARING PLATE
64.	[1]	134303-0500	SHIM D59.8&43T1.6
67.	[4]	139006-6700	BLEEDER SCREW
68.	[4]	029320-6010	LOCKING WASHER
69.	[4]	029300-6170	SHIM D12&6.2T1
70.	[4]	029340-6120	GASKET
71.	[1]	134397-0000	CAMSHAFT
74.	[2]	134306-1500	BEARING SHELL
75.	[4]	010206-3040	HEX-SOCKET-HEAD CAP SCREW M6P1L30
76.	[2]	134306-1600	BEARING SHELL
77.	[4]	010206-3040	HEX-SOCKET-HEAD CAP SCREW M6P1L30
78.	[8]	026506-1040	GASKET D9.9&6.2T1
78.	[8]	026506-1040	GASKET D9.9&6.2T1
79.	[1]	035302-0600	BEARING PLATE
80.	[1]	134316-6400	COVER
81.	[1]	139634-0200	PACKING RING
82/1.	[0]	134314-0700	SHIM T0.1
82/1.	[0]	134314-0800	SHIM T0.12
82/1.	[0]	134314-0900	SHIM T0.14
82/1.	[0]	134314-1000	SHIM T0.16
82/1.	[0]	134314-1100	SHIM T0.18
82/1.	[0]	134314-1200	SHIM T0.3
82/1.	[0]	134314-1300	SHIM T0.5
83.	[1]	139766-0000	O-RING
84.	[1]	134563-2500	SLIDING PIECE
85.	[12]	134034-0000	CAPSULE
88.	[1]	134045-0100	CAPSULE
89.	[1]	026524-2940	GASKET D28.9&24.3T2
93.	[3]	139206-0400	UNION NUT
95.	[1]	131041-0800	GASKET
96.	[12]	134047-0000	CAPSULE
98.	[1]	025806-2210	WOODRUFF KEY
121.	[10]	134227-1800	CAPSULE
122.	[10]	139720-0100	O-RING
123.	[20]	139206-0800	UNION NUT
124.	[2]	134227-1900	CAPSULE
125.	[2]	139720-0100	O-RING
126.	[4]	139206-0800	UNION NUT
137.	[1]	029111-4050	CAPSULE
138.	[1]	139514-0000	GASKET D19.2&14.2T1.0
147.	[1]	139810-0000	EYE BOLT
148.	[2]	139510-0000	GASKET D15.2&10.2T1.0
152.	[1]	134430-4120	EYE BOLT
152B.	[1]	139814-0000	EYE BOLT
153.	[3]	139514-0000	GASKET D19.2&14.2T1.0
153B.	[2]	139514-0000	GASKET D19.2&14.2T1.0
167.	[1]	134424-4320	OVER FLOW VALVE
168.	[2]	139514-0000	GASKET D19.2&14.2T1.0
180.	[1]	134459-1220	BRACKET
180/2.	[4]	029041-0300	STUD
181.	[1]	016510-9510	O-RING
183.	[4]	014011-0140	PLAIN WASHER D22&10.5T1.6
184.	[4]	014111-0440	LOCKING WASHER
185.	[4]	013021-0040	UNION NUT M10P1.5H8
186.	[1]	139799-0500	O-RING
187.	[1]	134045-0200	CAPSULE
188.	[1]	139524-0000	GASKET
225.	[1]	134439-0000	HANGER
227.	[2]	156633-9100	BLEEDER SCREW
228.	[1]	134439-0000	HANGER
230.	[2]	156633-9100	BLEEDER SCREW
263.	[1]	134433-9420	PIPE
264.	[1]	134400-1700	UNION
265.	[1]	134400-1600	UNION NUT
267.	[1]	014112-0440	LOCKING WASHER
268.	[1]	134563-5220	BRACKET
269.	[1]	134563-5520	BRACKET
270.	[1]	134563-5520	BRACKET
271.	[1]	134563-5320	CLAMPING BAND
272.	[1]	134563-5420	CLAMPING BAND
273.	[1]	020106-3540	BLEEDER SCREW
305.	[1]	131040-0620	COVER
306.	[3]	013030-8140	UNION NUT M8P1.25H5
307.	[1]	131041-0900	GASKET
317.	[1]	139814-0000	EYE BOLT
318.	[2]	139514-0000	GASKET D19.2&14.2T1.0

Include in #1:

108922-1013 as FUEL INJECTION PUMP

Cross reference number

Zexel num

Bosch num

Firm num

Name

108092-0012
108092-0013

9 410 610 901

FUEL-INJECTION PUMP
* Q

Information:

The 169-3374 Injector Sleeve Removal Group is used to remove the brass injector sleeves on 3176 and 3176B Engines, only. This tool group is used with the 9U-6860 Sleeve Replacement Group . The tool group eliminates the tapping and threading operation of the current 9U-6860 Sleeve Replacement Group . The benefits of this method of sleeve removal are easier sleeve removal and little debris that could enter the engine. This tool group uses a crimping die and captured stud similar to the current 3100 Sleeve Removal Tool. This tool group can be used with the cylinder head either on or off the engine.Additional Contact Information
For additional product support questions concerning this tool, contact the Dealer Service Tools Hotline at:USA: 1-800-542-8665, Option 1International: 1-309-578-7372Injector Sleeve Removal
Remove the rocker arms from the cylinder being repaired.
Remove the injector.
Illustration 4 g02888499
Put Sleeve Stud (3) into Injector Sleeve
Drop 142-8280 Sleeve Stud (3) into the injector sleeve and ensure that stud is resting at the bottom of the injector sleeve. The flat disc part of the sleeve stud should be below the top edge of the brass sleeve.
Illustration 5 g02888500
Insert Crimping Swage (9) Into Bore And Over Sleeve Stud (3)
Apply a light coating of grease to the inside cutting edge of crimping swage (9) and insert into the injector bore. Make sure that the tool is resting on the top edge of the brass sleeve by turning or "wiggling" slightly. It is possible for the tool to rest on the casting ledge (indicated by the arrow) in the cylinder head. The threads of sleeve stud (3) should go into the center hole of crimping swage (9), as shown in Figure 5.
Illustration 6 g02888508
Drive Crimping Swage (9) Down Into Injector Sleeve
Using a large hammer, strike the top of crimping swage (9) firmly and squarely. Drive down into the injector bore until the bottom slot is level with the top deck of the cylinder head, as shown in Figure 6.
Illustration 7 g02888509
Remove Driving Swage (9) With Crows Foot Pry Bar (12)
Remove the crimping swage from the injector bore. If the tool is stuck in the bore, use a crows foot pry bar (12) in the slot to work out the tool. Many times there will be a small amount of brass caught between crimping swage (9) and the injector bore causing the tool to stick. When the tool is removed, the top of the brass sleeve should be rolled over, trapping sleeve stud (3) inside the injector sleeve.Note: The sharp edge of crimping swage (9) must remain sharp and free of nicks or damage. This tool may be resharpened only on the inside cutting edge. Any sharpening procedure that reduces the OD of the cutting edge will result in poor tool performance and tool sticking.
Illustration 8 g02888517
Insert Sleeve Jaw (4)
Insert 151-4833 Sleeve Jaw (4) into the injector bore. The sharp edge of the sleeve jaw is designed to lock the rolled-over brass material between the sleeve stud and the sleeve jaw. The sleeve stud is then prevented from