108082-3170 ZEXEL 9 410 610 396 BOSCH FUEL-INJECTION PUMP 9410610396 1080823170 me738875

Information fuel-injection pump

BOSCH 9 410 610 396 9410610396

ZEXEL 108082-3170 1080823170

MITSUBISHI ME738875 me738875

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Scheme ###:

1.	[1]	134082-1320	PUMP HOUSING
1/7.	[1]	134002-2300	ADAPTOR
1/30.	[3]	029040-6020	STUD
1/45.	[1]	134311-0000	SPACER RING
1/50.	[16]	134138-0200	STUD
7.	[8]	134148-2820	PLUNGER-AND-BARREL ASSY
7/1.	[1]	134178-2020	PLUNGER-AND-BARREL ASSY
7/3.	[1]	134180-0520	VALVE
7/4.	[1]	134171-0400	FITTING
7/5.	[1]	016500-1800	O-RING
7/6.	[1]	134117-2100	FILLER PIECE
7/7.	[1]	134112-2900	COILED SPRING
7/13.	[1]	139727-0200	O-RING
7/14.	[1]	139723-0000	O-RING
10.	[1]	026516-2040	GASKET D19.9&16.2T1
11.	[1]	134227-1200	CAPSULE
12.	[1]	134227-2400	CONTROL ROD
13.	[1]	134227-1400	BEARING PLATE
14.	[1]	134227-0300	BUSHING
15.	[8]	014160-6110	CONICAL SPRING WASHER
16.	[8]	134227-0400	BEARING PIN
17.	[8]	134227-0501	FLAT-HEAD SCREW
18.	[1]	134227-3400	CONNECTOR
19.	[1]	139005-0300	HEX-SOCKET-HEAD CAP SCREW
20.	[1]	139320-0000	PLAIN WASHER
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-1000	SHIM T0.525
23/1.	[0]	139400-1100	SHIM T0.550
23/1.	[0]	139400-1200	SHIM T0.575
23/1.	[0]	139400-1300	SHIM T0.600
23/1.	[0]	139400-1400	SHIM T0.625
23/1.	[0]	139400-1500	SHIM T0.650
23/1.	[0]	139400-1600	SHIM T0.675
23/1.	[0]	139400-1700	SHIM T0.700
23/1.	[0]	139400-1700	SHIM T0.700
23/1.	[0]	139400-1800	SHIM T0.725
23/1.	[0]	139400-1900	SHIM T0.750
23/1.	[0]	139400-2000	SHIM T0.775
23/1.	[0]	139400-2100	SHIM T0.800
23/1.	[0]	139400-2200	SHIM T0.825
23/1.	[0]	139400-2300	SHIM T0.850
23/1.	[0]	139400-2400	SHIM T0.875
23/1.	[0]	139400-2500	SHIM T0.900
23/1.	[0]	139400-2600	SHIM T0.925
23/1.	[0]	139400-2700	SHIM T0.950
23/1.	[0]	139400-2800	SHIM T0.975
23/1.	[0]	139400-2900	SHIM T1.000
23/1.	[0]	139400-3000	SHIM T1.025
23/1.	[0]	139400-3100	SHIM T1.050
23/1.	[0]	139400-3200	SHIM T1.075
23/1.	[0]	139400-3300	SHIM T1.100
23/1.	[0]	139400-3400	SHIM T1.125
23/1.	[0]	139400-3500	SHIM T1.150
23/1.	[0]	139400-3600	SHIM T1.175
23/1.	[0]	139400-3700	SHIM T1.200
23/1.	[0]	139400-3800	SHIM T1.225
23/1.	[0]	139400-3900	SHIM T1.250
23/1.	[0]	139400-4000	SHIM T1.275
23/1.	[0]	139400-4100	SHIM T1.300
23/1.	[0]	139400-4200	SHIM T1.325
23/1.	[0]	139400-4300	SHIM T1.350
23/1.	[0]	139400-4400	SHIM T1.375
23/1.	[0]	139400-4500	SHIM T1.400
23/1.	[0]	139400-4600	SHIM T1.425
23/1.	[0]	139400-4700	SHIM T1.450
23/1.	[0]	139400-4800	SHIM T1.475
23/1.	[0]	139400-4900	SHIM T1.500
23/1.	[0]	139400-5000	SHIM T1.525
23/1.	[0]	139400-5100	SHIM T1.550
23/1.	[0]	139400-5200	SHIM T1.575
23/1.	[0]	139400-5300	SHIM T1.600
23/1.	[0]	139400-5400	SHIM T1.625
23/1.	[0]	139400-5500	SHIM T1.650
23/1.	[0]	139400-5600	SHIM T1.675
23/1.	[0]	139400-5700	SHIM T1.700
23/1.	[0]	139400-5800	SHIM T1.725
23/1.	[0]	139400-5900	SHIM T1.750
23/1.	[0]	139400-6000	SHIM T1.775
23/1.	[0]	139400-6100	SHIM T1.800
23/1.	[0]	139400-6200	SHIM T1.825
23/1.	[0]	139400-6300	SHIM T1.850
23/1.	[0]	139400-6400	SHIM T1.875
23/1.	[0]	139400-6500	SHIM T1.900
23/1.	[0]	139400-6600	SHIM T1.925
23/1.	[0]	139400-6700	SHIM T1.950
23/1.	[0]	139400-6800	SHIM T1.975
24.	[16]	134132-0300	PLAIN WASHER D20&11T2.5
26.	[16]	139210-0200	UNION NUT
30.	[2]	134001-0000	BUSHING
30.	[2]	134001-0000	BUSHING
32.	[1]	134258-1300	CONTROL RACK
33.	[1]	024030-2030	BEARING PIN
34.	[1]	134222-0000	BUSHING
41.	[8]	134241-0720	CONTROL SLEEVE
43.	[8]	134216-0401	SLOTTED WASHER
44.	[8]	134215-1300	COMPRESSION SPRING
45.	[8]	134217-0800	SLOTTED WASHER
46.	[8]	134563-2800	SPRING SEAT
47.	[4]	134200-1320	TAPPET
47/2.	[1]	134204-0300	ROLLER
47/3.	[1]	134203-0200	BEARING PIN
47/4.	[1]	131206-0500	SLIDER
47/5.	[1]	134208-0100	LOCKING WASHER
48.	[4]	134200-1220	TAPPET
48/2.	[1]	134204-0300	ROLLER
48/3.	[1]	134203-0200	BEARING PIN
48/4.	[1]	131206-0500	SLIDER
48/5.	[1]	134208-0100	LOCKING WASHER
59.	[1]	016650-2230	BEARING PLATE
64.	[1]	134303-0500	SHIM D59.8&43T1.6
67.	[4]	139006-4200	BLEEDER SCREW
71.	[1]	134387-0500	CAMSHAFT
74.	[1]	134306-1900	BEARING SHELL
75.	[2]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
76.	[2]	134306-2000	BEARING SHELL
77.	[4]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
78.	[6]	026506-1040	GASKET D9.9&6.2T1
78.	[6]	026506-1040	GASKET D9.9&6.2T1
79.	[1]	035302-0600	BEARING PLATE
80.	[1]	134316-3300	COVER
81.	[1]	139634-0200	PACKING RING
82/1.	[0]	134314-0700	SHIM T0.1
82/1.	[0]	134314-0800	SHIM T0.12
82/1.	[0]	134314-0900	SHIM T0.14
82/1.	[0]	134314-1000	SHIM T0.16
82/1.	[0]	134314-1100	SHIM T0.18
82/1.	[0]	134314-1200	SHIM T0.3
82/1.	[0]	134314-1300	SHIM T0.5
83.	[1]	139766-0000	O-RING
84.	[1]	134563-2500	SLIDING PIECE
85.	[8]	134034-0000	CAPSULE
85.	[8]	134034-0000	CAPSULE
88.	[1]	134045-0100	CAPSULE
89.	[1]	026524-2940	GASKET D28.9&24.3T2
93.	[3]	139206-0400	UNION NUT
95.	[1]	131041-0800	GASKET
96.	[8]	134047-0000	CAPSULE
98.	[1]	025806-2210	WOODRUFF KEY
118.	[1]	134496-6000	POINTER
119.	[2]	029020-6210	BLEEDER SCREW
147.	[1]	139810-1500	EYE BOLT
148.	[2]	026510-1340	GASKET D13.4&10.2T1
167.	[1]	131425-0220	OVER FLOW VALVE
168.	[2]	029341-4130	GASKET D20&13.8T2*
225.	[1]	131439-0600	HANGER
227.	[1]	156633-9100	BLEEDER SCREW
228.	[1]	131439-0600	HANGER
230.	[1]	156633-9100	BLEEDER SCREW

Include in #1:

108822-2092 as FUEL INJECTION PUMP

Cross reference number

Zexel num

Bosch num

Firm num

Name

108082-3170
108082-3131

9 410 610 396

ME738875 MITSUBISHI

FUEL-INJECTION PUMP
* Q

Information:

Illustration 2 g01681836
(3) CGI flex pipe
Inspect the CGI flex pipe that is installed on all Kenworth and Peterbilt chassis. Check for a previous update to the CGI flex pipe under either a Peterbilt or Kenworth Technical Information BulletinThis work should be charged to your local OEM dealer with instructions that are provided with the service letter.
Peterbilt -Field Repair Notice 408-1 or newer Clean Gas Induction (CGI) and Main Exhaust Pipe Couplings
Kenworth – Technical Information Bulletin Number 43-12 or newer
Drain and save the coolant. The saved coolant can then be reused. Draining the coolant is necessary in order to replace the ARD combustion head.
Illustration 3 g01678253
(4) CGI coolant hose and clamps that are replaced on S/N:SDP1-17026
Inspect the CGI coolant hose and clamps and replace the CGI coolant hose and clamps if it is necessary on S/N:SDP1-17026.
Only replace the hose if the hose has not already been updated. Only black colored hoses should be replaced. The replacement hose is blue or green in color. The blue or green hose does not need to be replaced.Note: There will be some coolant that is left in the line after draining.
Illustration 4 g01678273
(5) Location of fuel control valves
Replace the Pilot and Main Fuel Control Valves. The fuel control valve must not be overtorqued.Torque for the two solenoid valve groups ... 50 5 N m (37 4 lb ft)Final installation torque for the two solenoid nuts ... 20 3 N m (15 2 lb ft)
Replace the ARD combustion head and the components of the ARD utilizing the Disassembly and Assembly Manual, RENR9706 for the proper procedure.Note: Do not install the fuel lines to the ARD Combustion head at this time. These lines will be installed after flushing the fuel system. Leave the protective shipping caps in the fuel ports of the ARD combustion head.
Illustration 5 g01681795
(8) ARD flame detection temperature sensor
In addition to the replacement of the ARD combustion head, install a new ARD flame detection temperature sensor. Refer to Special Instruction, REHS3794 for proper wire routing. If a stainless steel zip tie is removed a newstainless steel zip tie should be used.
Illustration 6 g01681813
(9) CGI temperature sensor
Replace the CGI temperature sensor. Refer to the Disassembly and Assembly Manual, RENR9706 and Disassembly and Assembly Manual, RENR9705 for the proper procedures. Proper wire routing should be followed. If a stainless steel zip tie is removed a new stainless steel zip tie should be used.
Refill the cooling system with the coolant that was saved in Step 8.
Flush the ARD fuel system. Refer to Special Instruction, REHS3848 for the correct procedure.
Flash the engine with the latest software. The release date of the software must be November 2008 or a newer date.Tables that are used in order to look up software and the process for obtaining the software are provided below.
Perform a verification test of the air system and save the file.Note: Refer to Troubleshooting Guide, RENR9343, "Air System Verification Test" that is located on the Service Information System for the pass or fail criteria.
Perform a stationary regeneration. Check