108062-3910 ZEXEL 9 410 612 651 BOSCH FUEL-INJECTION PUMP 9410612651 1080623910

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BOSCH 9 410 612 651 9410612651

ZEXEL 108062-3910 1080623910

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Scheme ###:

1.	[1]	134080-4720	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/45.	[1]	134311-0000	SPACER RING
1/50.	[12]	134138-0200	STUD
7.	[6]	134148-4520	PLUNGER-AND-BARREL ASSY
7/1.	[1]	134178-1620	PLUNGER-AND-BARREL ASSY
7/3.	[1]	134180-0520	VALVE
7/4.	[1]	134171-0401	FITTING
7/5.	[1]	139718-0300	O-RING
7/6.	[1]	134117-2100	FILLER PIECE
7/7.	[1]	134112-3000	COILED SPRING
7/13.	[1]	139727-0300	O-RING
7/14.	[1]	139723-0100	O-RING
10.	[1]	026516-2040	GASKET D19.9&16.2T1
11.	[1]	134227-1200	CAPSULE
12.	[1]	134227-1300	CONTROL ROD
13.	[1]	134227-1400	BEARING PLATE
14.	[1]	134227-0300	BUSHING
15.	[6]	014160-6110	CONICAL SPRING WASHER
16.	[6]	134227-0400	BEARING PIN
17.	[6]	134227-0501	FLAT-HEAD SCREW
18.	[1]	134227-1700	CONNECTOR
19.	[1]	139005-0300	HEX-SOCKET-HEAD CAP SCREW
20.	[1]	139320-0000	PLAIN WASHER
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-1000	SHIM T0.525
23/1.	[0]	139400-1100	SHIM T0.550
23/1.	[0]	139400-1200	SHIM T0.575
23/1.	[0]	139400-1300	SHIM T0.600
23/1.	[0]	139400-1400	SHIM T0.625
23/1.	[0]	139400-1500	SHIM T0.650
23/1.	[0]	139400-1600	SHIM T0.675
23/1.	[0]	139400-1700	SHIM T0.700
23/1.	[0]	139400-1800	SHIM T0.725
23/1.	[0]	139400-1900	SHIM T0.750
23/1.	[0]	139400-2000	SHIM T0.775
23/1.	[0]	139400-2100	SHIM T0.800
23/1.	[0]	139400-2200	SHIM T0.825
23/1.	[0]	139400-2300	SHIM T0.850
23/1.	[0]	139400-2400	SHIM T0.875
23/1.	[0]	139400-2500	SHIM T0.900
23/1.	[0]	139400-2600	SHIM T0.925
23/1.	[0]	139400-2700	SHIM T0.950
23/1.	[0]	139400-2800	SHIM T0.975
23/1.	[0]	139400-2900	SHIM T1.000
23/1.	[0]	139400-3000	SHIM T1.025
23/1.	[0]	139400-3100	SHIM T1.050
23/1.	[0]	139400-3200	SHIM T1.075
23/1.	[0]	139400-3300	SHIM T1.100
23/1.	[0]	139400-3400	SHIM T1.125
23/1.	[0]	139400-3500	SHIM T1.150
23/1.	[0]	139400-3600	SHIM T1.175
23/1.	[0]	139400-3700	SHIM T1.200
23/1.	[0]	139400-3800	SHIM T1.225
23/1.	[0]	139400-3900	SHIM T1.250
23/1.	[0]	139400-4000	SHIM T1.275
23/1.	[0]	139400-4100	SHIM T1.300
23/1.	[0]	139400-4200	SHIM T1.325
23/1.	[0]	139400-4300	SHIM T1.350
23/1.	[0]	139400-4400	SHIM T1.375
23/1.	[0]	139400-4500	SHIM T1.400
23/1.	[0]	139400-4600	SHIM T1.425
23/1.	[0]	139400-4700	SHIM T1.450
23/1.	[0]	139400-4800	SHIM T1.475
23/1.	[0]	139400-4900	SHIM T1.500
23/1.	[0]	139400-5000	SHIM T1.525
23/1.	[0]	139400-5100	SHIM T1.550
23/1.	[0]	139400-5200	SHIM T1.575
23/1.	[0]	139400-5300	SHIM T1.600
23/1.	[0]	139400-5400	SHIM T1.625
23/1.	[0]	139400-5500	SHIM T1.650
23/1.	[0]	139400-5600	SHIM T1.675
23/1.	[0]	139400-5700	SHIM T1.700
23/1.	[0]	139400-5800	SHIM T1.725
23/1.	[0]	139400-5900	SHIM T1.750
23/1.	[0]	139400-6000	SHIM T1.775
23/1.	[0]	139400-6100	SHIM T1.800
23/1.	[0]	139400-6200	SHIM T1.825
23/1.	[0]	139400-6300	SHIM T1.850
23/1.	[0]	139400-6400	SHIM T1.875
23/1.	[0]	139400-6500	SHIM T1.900
23/1.	[0]	139400-6600	SHIM T1.925
23/1.	[0]	139400-6700	SHIM T1.950
23/1.	[0]	139400-6800	SHIM T1.975
24.	[12]	134132-0300	PLAIN WASHER D20&11T2.5
26.	[12]	139210-0200	UNION NUT
30.	[2]	134001-0700	BUSHING
30.	[2]	134001-0700	BUSHING
32.	[1]	134256-5220	CONTROL RACK
33.	[1]	024030-2030	BEARING PIN
34.	[1]	134222-0000	BUSHING
41.	[6]	134241-0720	CONTROL SLEEVE
43.	[6]	134216-0401	SLOTTED WASHER
44.	[6]	134215-1300	COMPRESSION SPRING
45.	[6]	134217-0800	SLOTTED WASHER
46.	[6]	134563-2800	SPRING SEAT
47.	[4]	134200-1320	TAPPET
47/2.	[1]	134204-0300	ROLLER
47/3.	[1]	134203-0200	BEARING PIN
47/4.	[1]	131206-0500	SLIDER
47/5.	[1]	134208-0100	LOCKING WASHER
48.	[2]	134200-1220	TAPPET
48/2.	[1]	134204-0300	ROLLER
48/3.	[1]	134203-0200	BEARING PIN
48/4.	[1]	131206-0500	SLIDER
48/5.	[1]	134208-0100	LOCKING WASHER
59.	[1]	016650-2230	BEARING PLATE
64.	[1]	134303-0500	SHIM D59.8&43T1.6
67.	[4]	139006-4200	BLEEDER SCREW
71.	[1]	134377-1500	CAMSHAFT
74.	[1]	134306-1900	BEARING SHELL
75.	[2]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
76.	[2]	134306-2000	BEARING SHELL
77.	[4]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
78.	[6]	026506-1040	GASKET D9.9&6.2T1
78.	[6]	026506-1040	GASKET D9.9&6.2T1
79.	[1]	035302-0600	BEARING PLATE
80.	[1]	134316-3300	COVER
81.	[1]	139634-0200	PACKING RING
82/1.	[0]	134314-0700	SHIM T0.1
82/1.	[0]	134314-0800	SHIM T0.12
82/1.	[0]	134314-0900	SHIM T0.14
82/1.	[0]	134314-1000	SHIM T0.16
82/1.	[0]	134314-1100	SHIM T0.18
82/1.	[0]	134314-1200	SHIM T0.3
82/1.	[0]	134314-1300	SHIM T0.5
83.	[1]	139766-0000	O-RING
84.	[1]	134563-2500	SLIDING PIECE
85.	[6]	134034-0000	CAPSULE
85.	[6]	134034-0000	CAPSULE
88.	[1]	134045-0100	CAPSULE
89.	[1]	026524-2940	GASKET D28.9&24.3T2
93.	[3]	139206-0400	UNION NUT
95.	[1]	131041-0800	GASKET
96.	[6]	134047-0000	CAPSULE
98.	[1]	025806-2210	WOODRUFF KEY
118.	[1]	134496-6000	POINTER
119.	[2]	029020-6210	BLEEDER SCREW
124.	[1]	134227-2900	CAPSULE
125.	[1]	139720-0100	O-RING
126.	[2]	139206-0800	UNION NUT
142.	[1]	139810-0000	EYE BOLT
143.	[2]	139510-0000	GASKET D15.2&10.2T1.0
162.	[1]	131424-7120	OVER FLOW VALVE
163.	[2]	139514-0000	GASKET D19.2&14.2T1.0
170.	[1]	139518-0000	GASKET
225.	[1]	131439-0600	HANGER
227.	[1]	156633-9100	BLEEDER SCREW
228.	[1]	134439-0300	HANGER
230.	[2]	156633-9100	BLEEDER SCREW

Include in #1:

108622-1152 as FUEL INJECTION PUMP

Cross reference number

Zexel num

Bosch num

Firm num

Name

108062-3910
108062-3911

9 410 612 651

FUEL-INJECTION PUMP
* Q

Information:

Clean any machining debris that may be on the inside of the flywheel housing.Ensure that the debris guard is clean. A clean guard will ensure that no machining debris falls into the engine when the debris guard is removed.
Remove the debris guard from the inside of the flywheel housing.Install the Pipe Adapters and Sensors
Use 12 5P-2424 Bolts and 118-0275 Washers in order to install wheel (1) onto the cam gear.
Illustration 24 g01323683
(K) Installation guide for the pipe adapters
Illustration 25 g01323672
(1) 284-8910 Wheel
Install the installation guide for the pipe adapters.The installation guide must be installed on the evenly spaced teeth of wheel (1). Refer to Illustration 25.
Illustration 26 g01323669
(2) Fabricated pipe adapters
Install the top and the bottom pipe adapters (2) that were fabricated from the design in Illustration 6.
Use 7M-7456 Bearing Mount Compound to coat the outside of pipe adapter (2) .
Ensure that the adapter is properly aligned with the machined hole.
Illustration 27 g01323703
(L) Bushing driver (2) Pipe adapter
Illustration 28 g01323665
Pipe adapter (2) in contact with installation guide (K)
Use bushing driver (L) to install pipe adapters (2) .Continue installing the pipe adapters until the adapters contact the installation guide. The guide will not wiggle when the adapters are properly installed. Refer to Illustrations 27 and 28.
Remove the installation guide.
Illustration 29 g01324920
Correct alignment of the center pole of the speed sensor (3) Center pole of the speed sensor
Inspect the hole in pipe adapters (2) .The tooth of wheel (1) must be in the center of the hole in the pipe adapter. In order to ensure that the speed sensor will operate correctly, the center of the speed sensor must align with a tooth on wheel (1). Refer to Illustration 29 for an example of the correct alignment.
Illustration 30 g01323661
183-8597 Speed Sensor Gp
Illustration 31 g01323666
Speed sensors (5) Primary speed sensor (6) Secondary speed sensor
Install 3K-0360 O-Ring Seals with primary speed sensor (5) and secondary speed sensor (6) . 183-8597 Speed Sensor Gp Torque ... 37 4 N m (27 3 lb ft) Clearance between tip of sensor and the wheel ... 0.750 mm to 2.000 mm (0.0295 inch to 0.0787 inch)Note: Note the position of extra tooth (7) in relation to primary speed sensor (5) .Note: The 284-8909 Camshaft Gear may need repositioned in order to adjust the position of wheel (1).
Illustration 32 g01323706
Typical example of wheel (1) in standard rotation (7) Extra tooth
Illustration 33 g01323668
Typical example of wheel (1) in reverse rotation
Adjust the 284-8910 Wheel .
Align the first tooth after extra tooth (7) with the center of the primary speed sensor.Refer to Illustration 32.
Torque the bolts to 120 N m (89 lb ft).
Recheck the alignment of the first tooth after extra tooth (7) and the primary speed sensor.
Install the 240-9736 Cylinder Block Cover Gp .
Use 0S-1594 Bolts and 3V-3308 Hard Washers in order to install the two 4B-3140 Covers and the 1W-1960 Gaskets onto the front housing of the engine.
Use 3B-1915 Bolts and 3V-3308 Hard Washers in order to install the 7E-5420 Cover and