108062-3840 ZEXEL 9 410 612 435 BOSCH FUEL-INJECTION PUMP 9410612435 1080623840


 

Information fuel-injection pump

BOSCH 9 410 612 435 9410612435
ZEXEL 108062-3840 1080623840
108062-3840 FUEL-INJECTION PUMP
Rating:
26
Buy FUEL-INJECTION PUMP 108062-3840 zexel genuine, new aftermarket engine parts with delivery

Scheme ###:

1. [1] 134080-5220 PUMP HOUSING
1/30. [3] 029040-6020 STUD
1/45. [1] 134311-0000 SPACER RING
1/50. [12] 134138-0200 STUD
7. [6] 134148-7320 PLUNGER-AND-BARREL ASSY
7/1. [1] 134178-5020 PLUNGER-AND-BARREL ASSY
7/3. [1] 134180-0520 VALVE
7/4. [1] 134171-0401 FITTING
7/5. [1] 016500-1800 O-RING
7/6. [1] 134117-2100 FILLER PIECE
7/7. [1] 134112-2900 COILED SPRING
7/13. [1] 139727-0200 O-RING
7/14. [1] 139723-0000 O-RING
10. [1] 139722-0200 O-RING
11. [1] 134227-4200 CAPSULE
12. [1] 134227-1300 CONTROL ROD
13. [1] 134227-1400 BEARING PLATE
14. [1] 134227-0300 BUSHING
15. [6] 014160-6110 CONICAL SPRING WASHER
16. [6] 134227-0400 BEARING PIN
17. [6] 134227-0501 FLAT-HEAD SCREW
18. [1] 134227-1700 CONNECTOR
19. [1] 139005-0300 HEX-SOCKET-HEAD CAP SCREW
20. [1] 139320-0000 PLAIN WASHER
23/1. [0] 139400-0900 SHIM T0.500
23/1. [0] 139400-1000 SHIM T0.525
23/1. [0] 139400-1100 SHIM T0.550
23/1. [0] 139400-1200 SHIM T0.575
23/1. [0] 139400-1300 SHIM T0.600
23/1. [0] 139400-1400 SHIM T0.625
23/1. [0] 139400-1500 SHIM T0.650
23/1. [0] 139400-1600 SHIM T0.675
23/1. [0] 139400-1700 SHIM T0.700
23/1. [0] 139400-1800 SHIM T0.725
23/1. [0] 139400-1900 SHIM T0.750
23/1. [0] 139400-1900 SHIM T0.750
23/1. [0] 139400-2000 SHIM T0.775
23/1. [0] 139400-2100 SHIM T0.800
23/1. [0] 139400-2200 SHIM T0.825
23/1. [0] 139400-2300 SHIM T0.850
23/1. [0] 139400-2400 SHIM T0.875
23/1. [0] 139400-2500 SHIM T0.900
23/1. [0] 139400-2600 SHIM T0.925
23/1. [0] 139400-2700 SHIM T0.950
23/1. [0] 139400-2800 SHIM T0.975
23/1. [0] 139400-2900 SHIM T1.000
23/1. [0] 139400-3000 SHIM T1.025
23/1. [0] 139400-3100 SHIM T1.050
23/1. [0] 139400-3200 SHIM T1.075
23/1. [0] 139400-3300 SHIM T1.100
23/1. [0] 139400-3400 SHIM T1.125
23/1. [0] 139400-3500 SHIM T1.150
23/1. [0] 139400-3600 SHIM T1.175
23/1. [0] 139400-3700 SHIM T1.200
23/1. [0] 139400-3800 SHIM T1.225
23/1. [0] 139400-3900 SHIM T1.250
23/1. [0] 139400-4000 SHIM T1.275
23/1. [0] 139400-4100 SHIM T1.300
23/1. [0] 139400-4200 SHIM T1.325
23/1. [0] 139400-4300 SHIM T1.350
23/1. [0] 139400-4400 SHIM T1.375
23/1. [0] 139400-4500 SHIM T1.400
23/1. [0] 139400-4600 SHIM T1.425
23/1. [0] 139400-4700 SHIM T1.450
23/1. [0] 139400-4800 SHIM T1.475
23/1. [0] 139400-4900 SHIM T1.500
23/1. [0] 139400-5000 SHIM T1.525
23/1. [0] 139400-5100 SHIM T1.550
23/1. [0] 139400-5200 SHIM T1.575
23/1. [0] 139400-5300 SHIM T1.600
23/1. [0] 139400-5400 SHIM T1.625
23/1. [0] 139400-5500 SHIM T1.650
23/1. [0] 139400-5600 SHIM T1.675
23/1. [0] 139400-5700 SHIM T1.700
23/1. [0] 139400-5800 SHIM T1.725
23/1. [0] 139400-5900 SHIM T1.750
23/1. [0] 139400-6000 SHIM T1.775
23/1. [0] 139400-6100 SHIM T1.800
23/1. [0] 139400-6200 SHIM T1.825
23/1. [0] 139400-6300 SHIM T1.850
23/1. [0] 139400-6400 SHIM T1.875
23/1. [0] 139400-6500 SHIM T1.900
23/1. [0] 139400-6600 SHIM T1.925
23/1. [0] 139400-6700 SHIM T1.950
23/1. [0] 139400-6800 SHIM T1.975
24. [12] 134132-0300 PLAIN WASHER D20&11T2.5
26. [12] 139210-0200 UNION NUT
30. [2] 134001-0000 BUSHING
30. [2] 134001-0000 BUSHING
32. [1] 134256-4020 CONTROL RACK
33. [1] 024030-2030 BEARING PIN
34. [1] 134222-0000 BUSHING
41. [6] 134241-0720 CONTROL SLEEVE
43. [6] 134216-0401 SLOTTED WASHER
44. [6] 134215-1300 COMPRESSION SPRING
45. [6] 134217-0800 SLOTTED WASHER
46. [6] 134563-2800 SPRING SEAT
47. [4] 134200-1320 TAPPET
47/2. [1] 134204-0300 ROLLER
47/3. [1] 134203-0200 BEARING PIN
47/4. [1] 131206-0500 SLIDER
47/5. [1] 134208-0100 LOCKING WASHER
48. [2] 134200-1220 TAPPET
48/2. [1] 134204-0300 ROLLER
48/3. [1] 134203-0200 BEARING PIN
48/4. [1] 131206-0500 SLIDER
48/5. [1] 134208-0100 LOCKING WASHER
59. [1] 016650-2230 BEARING PLATE
64. [1] 134303-0500 SHIM D59.8&43T1.6
67. [4] 139006-4100 BLEEDER SCREW
71. [1] 134377-2000 CAMSHAFT
74. [1] 134306-1900 BEARING SHELL
75. [2] 010206-2540 HEX-SOCKET-HEAD CAP SCREW M6P1L25
76. [2] 134306-2000 BEARING SHELL
77. [4] 010206-2540 HEX-SOCKET-HEAD CAP SCREW M6P1L25
78. [6] 026506-1040 GASKET D9.9&6.2T1
78. [6] 026506-1040 GASKET D9.9&6.2T1
79. [1] 035302-0600 BEARING PLATE
80. [1] 134316-7900 COVER
81. [1] 139634-0200 PACKING RING
82/1. [0] 134314-0700 SHIM T0.1
82/1. [0] 134314-0800 SHIM T0.12
82/1. [0] 134314-0900 SHIM T0.14
82/1. [0] 134314-1000 SHIM T0.16
82/1. [0] 134314-1100 SHIM T0.18
82/1. [0] 134314-1200 SHIM T0.3
82/1. [0] 134314-1300 SHIM T0.5
83. [1] 139766-0000 O-RING
84. [1] 134563-2500 SLIDING PIECE
85. [6] 134034-0000 CAPSULE
85. [6] 134034-0000 CAPSULE
88. [1] 134045-0100 CAPSULE
89. [1] 026524-2940 GASKET D28.9&24.3T2
93. [3] 139206-0400 UNION NUT
95. [1] 131041-0800 GASKET
96. [6] 134047-0000 CAPSULE
98. [1] 025806-2210 WOODRUFF KEY
118. [1] 134496-7900 POINTER
119. [2] 029020-6210 BLEEDER SCREW
120/1. [0] 139400-0100 SHIM T0.2
120/1. [0] 139400-0200 SHIM T0.3
120/1. [0] 139400-0300 SHIM T0.5
120/1. [0] 139400-0400 SHIM T1.0
120/1. [0] 139400-7200 SHIM T0.1
137. [1] 134430-3520 EYE BOLT
138. [2] 026514-1840 GASKET D17.9&14.2T1
147. [1] 029731-0180 EYE BOLT
148. [2] 026510-1340 GASKET D13.4&10.2T1
167. [1] 134424-4120 OVER FLOW VALVE
168. [2] 026514-1840 GASKET D17.9&14.2T1

Include in #1:

108622-4001 as FUEL INJECTION PUMP

Cross reference number

Zexel num
Bosch num
Firm num
Name
108062-3840 
9 410 612 435 
   
FUEL-INJECTION PUMP
* Q




Information:

Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.If the crankshaft, gear case and/or crank gear are replaced, it is necessary to perform the injection timing correction procedure. The following steps show how to calculate/determine the new injection timing by measuring angular deviation between the crankshaft TDC and Crank Position sensor detected TDC.Note: Once complete the engine ecm must be reprogrammed with the new injection timing value. Follow all Steps below.Procedure
Illustration 1 g06220080
(1) TC Mark (Flywheel Housing)
(2) TC Mark (Flywheel)
Remove valve cover, injector, and rocker arm. Bring the piston of cylinder 4 to TDC.
Illustration 2 g06220082
(3) Dial Gauge
(4) Valve
(5) O-ring
Remove the #4 exhaust valve bridge arm and valve spring. Insert a small O-ring (5) so the valve (4) does not fall into the cylinder.
Set the dial gauge (3) on the tip of the valve (4).
Illustration 3 g06220083
(6) Tri-sqaure
(7) Flywheel Housing
(8) Flywheel
Illustration 4 g06220087
(7) Flywheel Housing
(8) Flywheel
(9) Reference Line
Turn the flywheel counterclockwise and measure the position where the tip of the valve is highest.
Stop the flywheel at the position where the tip of the valve is the highest. Put a tri-sqaure (6) on the flywheel housing (7) and the flywheel (8) and draw a reference line (9).Do not drop the valve (4) into the cylinder. When measuring the highest position of the tip of the valve do not rotate the flywheel clockwise. If you go past the highest point of the valve, back up the flywheel slightly and measure the highest point of the valve. The reference line (9) indicates the TDC of the crankshaft.
Illustration 5 g06220092
(10) Tester
(11) Crankshaft Position Sensor
Illustration 6 g06220095
(11) Crankshaft Position Sensor
(12) Ground Terminal
(13) Output Terminal
Connect the engine harness and the main switch. Connect battery.Attach the tester (10) to the output terminal (13) and the ground terminal (12) of the crankshaft position sensor (11). Turn the main switch "ON". Turn the flywheel and make sure that the voltage of the crankshaft position sensor goes from 0→ 5 V or 5 → 0 V.
Illustration 7 g06220100
(14) Pulsar Gear
(15) 14th Tooth
(16) Missing Teeth
Rotate the flywheel and align the crankshaft position sensor to the part of the pulsar gear (14) that is missing teeth (16). The 14th tooth (15) from the missing teeth is the standard. Slowly turn the flywheel counterclockwise and stop the flywheel at the point where the needle of the tester changes momentarily from 0→ 5 V, the 14th tooth. That point is where the crankshaft position sensor detects TDC.
Illustration 8 g06220101
(17) Crankshaft TDC
(18) Detection Point of Crankshaft Position Sensor TDC
Illustration 9 g06220104
(19) Interval
Set the tri-square (6) on the reference line (9) on the flywheel housing side and mark the detection point of the crankshaft position sensor TDC (18) on the flywheel.
Measure the interval (19) between the crankshaft TDC (17) and the detection point of the crankshaft position sensor TDC (18).
Calculation of the fuel injection timing correction 1 mm (0.039 inch): 0.342°.Corrected angle = 0.342° X actual interval.
Overwrite the injection timing correction value on the engine ecm registration website refer to REHS9707, "Registering

Have questions with 108062-3840?





Group cross 108062-3840 ZEXEL

Mitsubishi 

9 410 612 392 
NP-TC6HD120/32ALS2 
ME748336 
FUEL-INJECTION PUMP

Nissan-Diesel 

9 410 612 464 
NP-TC6HD120/32ARS2 
1670196919 
FUEL-INJECTION PUMP

Hino 

 
221005400A 
FUEL-INJECTION PUMP
108062-3840  
9 410 612 435 
 
FUEL-INJECTION PUMP

Hino 

9 410 612 427 
221005410A 
FUEL-INJECTION PUMP
 
221005600A 
FUEL-INJECTION PUMP

Nissan-Diesel 

 
1670196961 
FUEL-INJECTION PUMP

Hino 

 
221005460A 
FUEL-INJECTION PUMP
9 410 612 652 
221005440A 
FUEL-INJECTION PUMP
9 410 613 425 
NP-TC6HD120/32ARS2 
221005550A 
FUEL-INJECTION PUMP
 
221005450A 
FUEL-INJECTION PUMP
Back to top