108062-3450 ZEXEL 9 410 610 392 BOSCH FUEL-INJECTION PUMP 9410610392 1080623450 me742275

Information fuel-injection pump

BOSCH 9 410 610 392 9410610392

ZEXEL 108062-3450 1080623450

MITSUBISHI ME742275 me742275

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Scheme ###:

1.	[1]	134080-2921	PUMP HOUSING
1/10.	[6]	134045-0100	CAPSULE
1/11.	[6]	139524-0100	GASKET
1/30.	[3]	029040-6020	STUD
1/45.	[1]	134311-0000	SPACER RING
1/50.	[12]	134138-0200	STUD
7.	[6]	134148-1720	PLUNGER-AND-BARREL ASSY
7/1.	[6]	134178-1120	PLUNGER-AND-BARREL ASSY PT37
7/3.	[6]	134180-0520	VALVE HD3
7/4.	[6]	134171-0401	FITTING
7/5.	[6]	016500-1800	O-RING
7/6.	[6]	134117-2100	FILLER PIECE
7/7.	[6]	134112-2900	COILED SPRING
7/13.	[6]	139727-0200	O-RING
7/14.	[6]	139723-0000	O-RING
10.	[1]	026516-2040	GASKET
11.	[1]	134227-1200	CAPSULE
12.	[1]	134227-1300	CONTROL ROD
13.	[1]	134227-1400	BEARING PLATE
14.	[1]	134227-0300	BUSHING
15.	[6]	014160-6110	CONICAL SPRING WASHER
16.	[6]	134227-0400	BEARING PIN
17.	[6]	134227-0501	FLAT-HEAD SCREW
18.	[1]	134227-1700	CONNECTOR
19.	[1]	139005-0300	HEX-SOCKET-HEAD CAP SCREW
20.	[1]	139320-0000	PLAIN WASHER
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-1000	SHIM T0.525
23/1.	[0]	139400-1100	SHIM T0.550
23/1.	[0]	139400-1200	SHIM T0.575
23/1.	[0]	139400-1300	SHIM T0.600
23/1.	[0]	139400-1400	SHIM T0.625
23/1.	[0]	139400-1500	SHIM T0.650
23/1.	[0]	139400-1600	SHIM T0.675
23/1.	[0]	139400-1700	SHIM T0.700
23/1.	[0]	139400-1800	SHIM T0.725
23/1.	[0]	139400-1900	SHIM T0.750
23/1.	[0]	139400-2000	SHIM T0.775
23/1.	[0]	139400-2100	SHIM T0.800
23/1.	[0]	139400-2200	SHIM T0.825
23/1.	[0]	139400-2300	SHIM T0.850
23/1.	[0]	139400-2400	SHIM T0.875
23/1.	[0]	139400-2500	SHIM T0.900
23/1.	[0]	139400-2600	SHIM T0.925
23/1.	[0]	139400-2700	SHIM T0.950
23/1.	[0]	139400-2800	SHIM T0.975
23/1.	[0]	139400-2900	SHIM T1.000
23/1.	[0]	139400-3000	SHIM T1.025
23/1.	[0]	139400-3100	SHIM T1.050
23/1.	[0]	139400-3200	SHIM T1.075
23/1.	[0]	139400-3300	SHIM T1.100
23/1.	[0]	139400-3400	SHIM T1.125
23/1.	[0]	139400-3500	SHIM T1.150
23/1.	[0]	139400-3500	SHIM T1.150
23/1.	[0]	139400-3600	SHIM T1.175
23/1.	[0]	139400-3700	SHIM T1.200
23/1.	[0]	139400-3800	SHIM T1.225
23/1.	[0]	139400-3900	SHIM T1.250
23/1.	[0]	139400-4000	SHIM T1.275
23/1.	[0]	139400-4100	SHIM T1.300
23/1.	[0]	139400-4200	SHIM T1.325
23/1.	[0]	139400-4300	SHIM T1.350
23/1.	[0]	139400-4400	SHIM T1.375
23/1.	[0]	139400-4500	SHIM T1.400
23/1.	[0]	139400-4600	SHIM T1.425
23/1.	[0]	139400-4700	SHIM T1.450
23/1.	[0]	139400-4800	SHIM T1.475
23/1.	[0]	139400-4900	SHIM T1.500
23/1.	[0]	139400-5000	SHIM T1.525
23/1.	[0]	139400-5100	SHIM T1.550
23/1.	[0]	139400-5200	SHIM T1.575
23/1.	[0]	139400-5300	SHIM T1.600
23/1.	[0]	139400-5400	SHIM T1.625
23/1.	[0]	139400-5500	SHIM T1.650
23/1.	[0]	139400-5600	SHIM T1.675
23/1.	[0]	139400-5700	SHIM T1.700
23/1.	[0]	139400-5800	SHIM T1.725
23/1.	[0]	139400-5900	SHIM T1.750
23/1.	[0]	139400-6000	SHIM T1.775
23/1.	[0]	139400-6100	SHIM T1.800
23/1.	[0]	139400-6200	SHIM T1.825
23/1.	[0]	139400-6300	SHIM T1.850
23/1.	[0]	139400-6400	SHIM T1.875
23/1.	[0]	139400-6500	SHIM T1.900
23/1.	[0]	139400-6600	SHIM T1.925
23/1.	[0]	139400-6700	SHIM T1.950
23/1.	[0]	139400-6800	SHIM T1.975
24.	[12]	134132-0300	PLAIN WASHER
26.	[12]	139210-0200	UNION NUT
30.	[2]	134001-0000	BUSHING
30.	[2]	134001-0000	BUSHING
32.	[1]	134256-4620	CONTROL RACK
33.	[1]	024030-2030	BEARING PIN
34.	[1]	134222-0000	BUSHING
41.	[6]	134241-0720	CONTROL SLEEVE
43.	[6]	134216-0401	SLOTTED WASHER
44.	[6]	134215-1300	COMPRESSION SPRING
45.	[6]	134217-0800	SLOTTED WASHER
46.	[6]	134563-2800	SPRING SEAT
47.	[4]	134200-1320	TAPPET
47/2.	[4]	134204-0300	ROLLER
47/3.	[4]	134203-0200	BEARING PIN
47/4.	[4]	131206-0500	SLIDER
47/5.	[4]	134208-0100	LOCKING WASHER
48.	[2]	134200-1220	TAPPET
48/2.	[2]	134204-0300	ROLLER
48/3.	[2]	134203-0200	BEARING PIN
48/4.	[2]	131206-0500	SLIDER
48/5.	[2]	134208-0100	LOCKING WASHER
59.	[1]	016650-2230	BEARING PLATE 4T-32205(NSK)
64.	[1]	134303-0500	SHIM
67.	[4]	139006-4200	BLEEDER SCREW
71.	[1]	134377-1500	CAMSHAFT
74.	[1]	134306-1900	BEARING SHELL
75.	[2]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
76.	[2]	134306-2000	BEARING SHELL
77.	[4]	010206-2040	HEX-SOCKET-HEAD CAP SCREW
78.	[6]	026506-1040	GASKET
78.	[6]	026506-1040	GASKET
79.	[1]	035302-0600	BEARING PLATE
80.	[1]	134316-3300	COVER
81.	[1]	139634-0200	PACKING RING
82/1.	[0]	134314-0700	SHIM T0.1
82/1.	[0]	134314-0800	SHIM T0.12
82/1.	[0]	134314-0900	SHIM T0.14
82/1.	[0]	134314-1000	SHIM T0.16
82/1.	[0]	134314-1100	SHIM T0.18
82/1.	[0]	134314-1200	SHIM T0.3
82/1.	[0]	134314-1300	SHIM T0.5
83.	[1]	139766-0000	O-RING
84.	[1]	134563-2500	SLIDING PIECE
85.	[6]	134034-0000	CAPSULE
85.	[6]	134034-0000	CAPSULE
88.	[1]	134045-0100	CAPSULE
89.	[1]	026524-2940	GASKET
93.	[3]	139206-0400	UNION NUT
95.	[1]	131041-0800	GASKET
96.	[6]	134047-0000	CAPSULE
98.	[1]	025806-2210	WOODRUFF KEY
118.	[1]	134496-6700	POINTER
119.	[2]	020006-1640	BLEEDER SCREW
147.	[1]	139810-1500	EYE BOLT
148.	[2]	026510-1340	GASKET
167.	[1]	131425-0220	OVER FLOW VALVE
168.	[2]	029341-4130	GASKET

Include in #1:

108622-2101 as FUEL INJECTION PUMP

Cross reference number

Zexel num

Bosch num

Firm num

Name

108062-3450

9 410 610 392
NP-TC6HD120/72ARS2

ME742275 MITSUBISHI

FUEL-INJECTION PUMP
Q

Information:

Illustration 3 g01077676
(1) HEUI pump (2) Fuel transfer pump (9) Service bolt (10) Seals (11) Seal (12) Check valve assemblies (Qty 7)Removing the Check Valve Assemblies from the HEUI Pump
Remove the two high pressure seals (10). Discard the two seals. Refer to Illustration 3.Note: Take caution in order to avoid wiping any debris into the pump.
Remove the seal (11) from the bearing on the fuel transfer pump. Discard the seal. Refer to Illustration 3.
Remove the seven check valve assemblies (12) from the HEUI pump by using Tooling (A). Refer to Illustration 3.Note: Take caution in order to avoid wiping any debris into the pump.
Inspect all check valve assemblies (12) for broken springs by using the following procedure.
Place the flat end of the check valve on a work bench so that the valve is positioned vertically.
Press on the check valve poppet (13) with a small cross tip screwdriver and then release the check valve poppet. There should be some resistance from the spring in the check valve. The poppet should return to the initial position after releasing. Refer to Illustration 4.
Illustration 4 g01077708
(12) Check valve assembly (13) Check valve poppet
If any of the valve springs are broken, do not advance. Stop the rework procedure. Replace the HEUI pump.
If none of the valve springs are broken, proceed to the next section.Installing Check Valve Assemblies into the HEUI Pump
Install seven new 254-4302 Check Valve Assemblies (12) that are found in the 254-4334 Check Valve Kit .
Insert the check valve assemblies by hand and press on the back of the valve until the valve is fully seated in the barrel.
Tighten each valve to 9.0 1.5 N m (80 13 lb in) by using an appropriate torque wrench and Tooling (A) .Note: The check valve assemblies must be torqued to the correct specifications. Failing to apply the correct torque could result in loosening of the valve or cracking of the valve in the field.
In order to ensure that all valves are torqued, repeat Step 3.Installing the Fuel Transfer Pump onto the HEUI Pump
Install the two new 239-2402 Seals (10) on the back face of the HEUI pump (1). Refer to Illustration 5.
Illustration 5 g01077898
(1) HEUI pump (10) 239-2402 Seals
Install a new 179-8128 Seal (11) on the fuel transfer pump (2). Refer to Illustration 6. Use 1U-6396 O-Ring Assembly Compound in order to hold the seal in place during assembly. Ensure that the seal is completely seated.
Illustration 6 g01077908
(2) Fuel transfer pump (11) 179-8128 Seal
Do not remove the service bolt. Position the fuel transfer pump on the HEUI pump. Be sure to properly align the drive tang on the fuel transfer pump with the drive slot on the HEUI pump.Note: Failure to align the drive tang prior to the installation of the fuel transfer pump will not allow proper assembly of the two pumps.
Install the three mounting bolts (7) for the fuel transfer pump (2). Tighten the bolts to a torque of 4.0 0.2 N m (35 1.5