107069-1040 ZEXEL 9 410 614 195 BOSCH FUEL-INJECTION PUMP 9410614195 1070691040 me727986

Information fuel-injection pump

BOSCH 9 410 614 195 9410614195

ZEXEL 107069-1040 1070691040

MITSUBISHI ME727986 me727986

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Scheme ###:

1.	[1]	135000-0420	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/45.	[1]	134311-0000	SPACER RING
1/50.	[12]	135024-0000	STUD
7.	[6]	135130-0120	PLUNGER-AND-BARREL ASSY
7/1.	[6]	135176-0320	PLUNGER-AND-BARREL ASSY M4
7/3.	[6]	135182-0020	VALVE MM2
7/4.	[6]	135116-0000	FITTING
7/5.	[6]	029632-0030	O-RING
7/6.	[6]	134117-2000	FILLER PIECE
7/7.	[6]	134112-2900	COILED SPRING
7/8.	[6]	135115-0000	GASKET
7/13.	[6]	135134-0000	O-RING
7/14.	[6]	135134-0200	O-RING
12.	[1]	135227-0020	CONTROL ROD
13.	[1]	134227-1400	BEARING PLATE
14.	[1]	134227-0300	BUSHING
18.	[1]	135227-1000	CONNECTOR
19.	[1]	139005-0300	HEX-SOCKET-HEAD CAP SCREW
20.	[1]	139320-0000	PLAIN WASHER
23/1.	[0]	139415-0000	SHIM D19&10T0.500
23/1.	[0]	139415-0100	SHIM D19&10T0.525
23/1.	[0]	139415-0200	SHIM D19&10T0.550
23/1.	[0]	139415-0300	SHIM D19&10T0.575
23/1.	[0]	139415-0400	SHIM D19&10T0.600
23/1.	[0]	139415-0500	SHIM D19&10T0.625
23/1.	[0]	139415-0600	SHIM D19&10T0.650
23/1.	[0]	139415-0700	SHIM D19&10T0.675
23/1.	[0]	139415-0800	SHIM D19&10T0.700
23/1.	[0]	139415-0900	SHIM D19&10T0.725
23/1.	[0]	139415-1000	SHIM D19&10T0.750
23/1.	[0]	139415-1100	SHIM D19&10T0.775
23/1.	[0]	139415-1200	SHIM D19&10T0.800
23/1.	[0]	139415-1300	SHIM D19&10T0.825
23/1.	[0]	139415-1400	SHIM D19&10T0.850
23/1.	[0]	139415-1500	SHIM D19&10T0.875
23/1.	[0]	139415-1600	SHIM D19&10T0.900
23/1.	[0]	139415-1700	SHIM D19&10T0.925
23/1.	[0]	139415-1800	SHIM D19&10T0.950
23/1.	[0]	139415-1900	SHIM D19&10T0.975
23/1.	[0]	139415-2000	SHIM D19&10T1.000
23/1.	[0]	139415-2100	SHIM D19&10T1.025
23/1.	[0]	139415-2200	SHIM D19&10T1.050
23/1.	[0]	139415-2300	SHIM D19&10T1.075
23/1.	[0]	139415-2400	SHIM D19&10T1.100
23/1.	[0]	139415-2500	SHIM D19&10T1.125
23/1.	[0]	139415-2600	SHIM D19&10T1.150
23/1.	[0]	139415-2700	SHIM D19&10T1.175
23/1.	[0]	139415-2800	SHIM D19&10T1.200
23/1.	[0]	139415-2900	SHIM D19&10T1.225
23/1.	[0]	139415-3000	SHIM D19&10T1.250
23/1.	[0]	139415-3100	SHIM D19&10T1.275
23/1.	[0]	139415-3200	SHIM D19&10T1.300
23/1.	[0]	139415-3300	SHIM D19&10T1.325
23/1.	[0]	139415-3400	SHIM D19&10T1.350
23/1.	[0]	139415-3500	SHIM D19&10T1.375
23/1.	[0]	139415-3600	SHIM D19&10T1.400
23/1.	[0]	139415-3700	SHIM D19&10T1.425
23/1.	[0]	139415-3800	SHIM D19&10T1.450
23/1.	[0]	139415-3900	SHIM D19&10T1.475
23/1.	[0]	139415-4000	SHIM D19&10T1.500
23/1.	[0]	139415-4100	SHIM D19&10T1.525
23/1.	[0]	139415-4200	SHIM D19&10T1.550
23/1.	[0]	139415-4300	SHIM D19&10T1.575
23/1.	[0]	139415-4400	SHIM D19&10T1.600
23/1.	[0]	139415-4500	SHIM D19&10T1.625
23/1.	[0]	139415-4600	SHIM D19&10T1.650
23/1.	[0]	139415-4700	SHIM D19&10T1.675
23/1.	[0]	139415-4800	SHIM D19&10T1.700
23/1.	[0]	139415-4900	SHIM D19&10T1.725
23/1.	[0]	139415-5000	SHIM D19&10T1.750
23/1.	[0]	139415-5100	SHIM D19&10T1.775
23/1.	[0]	139415-5200	SHIM D19&10T1.800
23/1.	[0]	139415-5300	SHIM D19&10T1.825
23/1.	[0]	139415-5400	SHIM D19&10T1.850
23/1.	[0]	139415-5500	SHIM D19&10T1.875
23/1.	[0]	139415-5600	SHIM D19&10T1.900
23/1.	[0]	139415-5700	SHIM D19&10T1.925
23/1.	[0]	139415-5800	SHIM D19&10T1.950
23/1.	[0]	139415-5900	SHIM D19&10T1.975
24.	[12]	134132-0300	PLAIN WASHER
26.	[12]	139210-0200	UNION NUT
30.	[2]	134001-0000	BUSHING
30.	[2]	134001-0000	BUSHING
32.	[1]	135256-0120	CONTROL RACK
33.	[1]	024030-2030	BEARING PIN
34.	[1]	134222-0000	BUSHING
41.	[6]	135241-0020	CONTROL SLEEVE
43.	[6]	135216-0000	SLOTTED WASHER
44.	[6]	135215-0000	COMPRESSION SPRING
45.	[6]	135217-0000	SLOTTED WASHER
47.	[4]	135200-0120	TAPPET
47/2.	[4]	135204-0000	ROLLER
47/3.	[4]	135205-0000	BUSHING
47/4.	[4]	135203-0000	BEARING PIN
47/5.	[4]	135206-0000	SLIDER
47/6.	[4]	135208-0000	LOCKING WASHER
48.	[2]	135200-0020	TAPPET
48/2.	[2]	135204-0000	ROLLER
48/3.	[2]	135205-0000	BUSHING
48/4.	[2]	135203-0000	BEARING PIN
48/5.	[2]	135206-0000	SLIDER
48/6.	[2]	135208-0000	LOCKING WASHER
59.	[1]	016650-2230	BEARING PLATE 4T-32205(NSK)
64/1.	[0]	134303-0000	SHIM D59.8&43T1.2
64/1.	[0]	134303-0100	SHIM D59.8&43T1.5
64/1.	[0]	134303-0200	SHIM D59.8&43T1.8
64/1.	[0]	134303-0300	SHIM D59.8&43T2.0
64/1.	[0]	134303-0400	SHIM D59.8&43T0.6
67.	[4]	139006-4200	BLEEDER SCREW
71.	[1]	135360-0100	CAMSHAFT
74.	[3]	135306-0000	BEARING SHELL
75.	[6]	010506-2540	FLAT-HEAD SCREW
76.	[6]	026506-1040	GASKET
79.	[1]	016650-2230	BEARING PLATE 4T-32205(NSK)
80.	[1]	135316-0000	COVER
81.	[1]	139625-0000	PACKING RING
82/1.	[0]	135314-0000	SHIM T0.10
82/1.	[0]	135314-0100	SHIM T0.12
82/1.	[0]	135314-0200	SHIM T0.14
82/1.	[0]	135314-0300	SHIM T0.16
82/1.	[0]	135314-0400	SHIM T0.18
82/1.	[0]	135314-0500	SHIM T0.3
82/1.	[0]	135314-0600	SHIM T0.5
83.	[1]	029635-5010	O-RING
84.	[1]	134563-0900	SLIDING PIECE
85.	[6]	135034-0000	CAPSULE
85.	[6]	135034-0000	CAPSULE
88.	[6]	135045-0000	CAPSULE
89.	[6]	026522-2740	GASKET
90.	[7]	135045-0100	CAPSULE
91.	[7]	026514-1840	GASKET
93.	[3]	139206-0400	UNION NUT
95.	[1]	131041-0800	GASKET
96.	[6]	134047-0000	CAPSULE
98.	[1]	025805-1910	WOODRUFF KEY
118.	[1]	135496-0101	POINTER
119.	[2]	029010-6680	BLEEDER SCREW
120/1.	[0]	139400-0500	SHIM T0.20
120/1.	[0]	139400-0600	SHIM T0.30
120/1.	[0]	139400-0700	SHIM T0.50
120/1.	[0]	139400-0800	SHIM T1.00
132.	[1]	029731-4680	EYE BOLT
133.	[2]	026514-1840	GASKET
142.	[1]	029731-0180	EYE BOLT
143.	[2]	026510-1340	GASKET
162.	[1]	131424-8520	OVER FLOW VALVE
163.	[2]	029341-4130	GASKET

Include in #1:

107692-2020 as FUEL INJECTION PUMP

107692-2030

Cross reference number

Zexel num

Bosch num

Firm num

Name

107069-1040

9 410 614 195
NP-TC6MD110/320RS

ME727986 MITSUBISHI

FUEL-INJECTION PUMP
* Q

Information:

Remove the single tie bolt (6) that is located in the top left corner of the pump by using Tooling (B). Refer to Illustration 7. Only remove the single tie bolt (6). Removing more bolts will result in damage to the pump.
Illustration 2 g01132938
(1) HEUI pump (2) Fuel transfer pump (4) Drive gear (5) 227-5904 O-Ring Seal (6) Tie Bolt (7) Bolts for the fuel transfer pump (8) Tie Bolts (9) Location for service bolt (12) 185-3241 O-Ring Seal
Replace tie bolt (6) with the temporary service bolt (9) that is provided in the service kit.Note: The service bolt that is provided in the kit has an undersized bolt head. The service bolt prevents the body of the HEUI pump from separating during service. Do not remove the service bolt until the fuel transfer pump has been completely reinstalled.
Tighten the service bolt (9) to 10 N m (7.4 lb ft) by using Tooling (C) .Note: Do not place an excessive torque on the service bolt. The aluminum housing of the pump could be damaged.
After installing the service bolt (9) in the top left location, remove the three bolts (7) that fasten the fuel transfer pump to the HEUI pump by using Tooling (A) .
Proceed by removing the remaining three tie bolts (8) by using Tooling (B) .
Separate the fuel transfer pump from the HEUI pump. Refer to Illustration 3.
Illustration 3 g01132944
(1) HEUI pump (2) Fuel transfer pump (9) Service bolt (10) Seals (11) SealInstalling the Fuel Transfer Pump onto the HEUI Pump
Install the two new 239-2402 Seals (10) on the back face of the HEUI pump (1). Refer to Illustration 4.
Illustration 4 g01077898
(1) HEUI pump (10) 239-2402 Seals
Install a new 179-8128 Seal (11) on the fuel transfer pump (2). Refer to Illustration 5. Use 1U-6396 O-Ring Assembly Compound in order to hold the seal in place during assembly. Ensure that the seal is completely seated.
Illustration 5 g01132957
(2) Fuel transfer pump (11) 179-8128 Seal
Do not remove the service bolt. Position the fuel transfer pump on the HEUI pump. Be sure to properly align the drive tang on the fuel transfer pump with the drive slot on the HEUI pump.Note: Align the drive tang of the fuel transfer pump so that the flat end is vertical. Refer to Illustration 5. Align the drive slot in the HEUI pump to a similar vertical orientation by using a flat head screwdriver. Refer to Illustration 6.
Illustration 6 g01132969
Note: Once the fuel transfer pump has been placed onto the HEUI pump, ensure that the face of the fuel transfer pump is flush with the face of the HEUI pump. If the pump faces are not flush, verify the alignment of the drive tang.
Install the three mounting bolts (7) for the fuel transfer pump (2). Tighten