Information fuel-injection pump
BOSCH
9 411 615 620
9411615620
ZEXEL
107069-0680
1070690680

Rating:
Scheme ###:
1. | [1] | 135005-3220 | PUMP HOUSING |
1/30. | [3] | 029040-6020 | STUD |
1/45. | [1] | 134311-0000 | SPACER RING |
1/50. | [12] | 135024-0000 | STUD |
1/55. | [2] | 029040-8220 | STUD |
7. | [6] | 135130-6220 | PLUNGER-AND-BARREL ASSY |
7/1. | [1] | 135176-3320 | PLUNGER-AND-BARREL ASSY |
7/3. | [1] | 135182-0420 | VALVE |
7/4. | [1] | 135116-0100 | FITTING |
7/5. | [1] | 139718-0400 | O-RING |
7/6. | [1] | 134117-2100 | FILLER PIECE |
7/7. | [1] | 134112-2800 | COILED SPRING |
7/13. | [1] | 135134-0000 | O-RING |
7/14. | [1] | 135134-0500 | O-RING |
12. | [1] | 135227-0020 | CONTROL ROD |
13. | [1] | 134227-1400 | BEARING PLATE |
14. | [1] | 134227-0300 | BUSHING |
18. | [1] | 135227-1500 | CONNECTOR |
19. | [1] | 139005-0300 | HEX-SOCKET-HEAD CAP SCREW |
20. | [1] | 139320-0000 | PLAIN WASHER |
23/1. | [0] | 139415-0000 | SHIM D19&10T0.500 |
23/1. | [0] | 139415-0100 | SHIM D19&10T0.525 |
23/1. | [0] | 139415-0200 | SHIM D19&10T0.550 |
23/1. | [0] | 139415-0300 | SHIM D19&10T0.575 |
23/1. | [0] | 139415-0400 | SHIM D19&10T0.600 |
23/1. | [0] | 139415-0500 | SHIM D19&10T0.625 |
23/1. | [0] | 139415-0600 | SHIM D19&10T0.650 |
23/1. | [0] | 139415-0700 | SHIM D19&10T0.675 |
23/1. | [0] | 139415-0800 | SHIM D19&10T0.700 |
23/1. | [0] | 139415-0900 | SHIM D19&10T0.725 |
23/1. | [0] | 139415-1000 | SHIM D19&10T0.750 |
23/1. | [0] | 139415-1100 | SHIM D19&10T0.775 |
23/1. | [0] | 139415-1200 | SHIM D19&10T0.800 |
23/1. | [0] | 139415-1300 | SHIM D19&10T0.825 |
23/1. | [0] | 139415-1400 | SHIM D19&10T0.850 |
23/1. | [0] | 139415-1500 | SHIM D19&10T0.875 |
23/1. | [0] | 139415-1600 | SHIM D19&10T0.900 |
23/1. | [0] | 139415-1700 | SHIM D19&10T0.925 |
23/1. | [0] | 139415-1800 | SHIM D19&10T0.950 |
23/1. | [0] | 139415-1900 | SHIM D19&10T0.975 |
23/1. | [0] | 139415-2000 | SHIM D19&10T1.000 |
23/1. | [0] | 139415-2100 | SHIM D19&10T1.025 |
23/1. | [0] | 139415-2200 | SHIM D19&10T1.050 |
23/1. | [0] | 139415-2300 | SHIM D19&10T1.075 |
23/1. | [0] | 139415-2400 | SHIM D19&10T1.100 |
23/1. | [0] | 139415-2500 | SHIM D19&10T1.125 |
23/1. | [0] | 139415-2600 | SHIM D19&10T1.150 |
23/1. | [0] | 139415-2700 | SHIM D19&10T1.175 |
23/1. | [0] | 139415-2800 | SHIM D19&10T1.200 |
23/1. | [0] | 139415-2900 | SHIM D19&10T1.225 |
23/1. | [0] | 139415-3000 | SHIM D19&10T1.250 |
23/1. | [0] | 139415-3100 | SHIM D19&10T1.275 |
23/1. | [0] | 139415-3200 | SHIM D19&10T1.300 |
23/1. | [0] | 139415-3300 | SHIM D19&10T1.325 |
23/1. | [0] | 139415-3400 | SHIM D19&10T1.350 |
23/1. | [0] | 139415-3500 | SHIM D19&10T1.375 |
23/1. | [0] | 139415-3600 | SHIM D19&10T1.400 |
23/1. | [0] | 139415-3700 | SHIM D19&10T1.425 |
23/1. | [0] | 139415-3800 | SHIM D19&10T1.450 |
23/1. | [0] | 139415-3900 | SHIM D19&10T1.475 |
23/1. | [0] | 139415-4000 | SHIM D19&10T1.500 |
23/1. | [0] | 139415-4100 | SHIM D19&10T1.525 |
23/1. | [0] | 139415-4200 | SHIM D19&10T1.550 |
23/1. | [0] | 139415-4300 | SHIM D19&10T1.575 |
23/1. | [0] | 139415-4400 | SHIM D19&10T1.600 |
23/1. | [0] | 139415-4500 | SHIM D19&10T1.625 |
23/1. | [0] | 139415-4600 | SHIM D19&10T1.650 |
23/1. | [0] | 139415-4700 | SHIM D19&10T1.675 |
23/1. | [0] | 139415-4800 | SHIM D19&10T1.700 |
23/1. | [0] | 139415-4900 | SHIM D19&10T1.725 |
23/1. | [0] | 139415-5000 | SHIM D19&10T1.750 |
23/1. | [0] | 139415-5100 | SHIM D19&10T1.775 |
23/1. | [0] | 139415-5200 | SHIM D19&10T1.800 |
23/1. | [0] | 139415-5300 | SHIM D19&10T1.825 |
23/1. | [0] | 139415-5400 | SHIM D19&10T1.850 |
23/1. | [0] | 139415-5500 | SHIM D19&10T1.875 |
23/1. | [0] | 139415-5600 | SHIM D19&10T1.900 |
23/1. | [0] | 139415-5700 | SHIM D19&10T1.925 |
23/1. | [0] | 139415-5800 | SHIM D19&10T1.950 |
23/1. | [0] | 139415-5900 | SHIM D19&10T1.975 |
24. | [12] | 134132-0300 | PLAIN WASHER D20&11T2.5 |
26. | [12] | 139210-0200 | UNION NUT |
30. | [1] | 134001-0800 | BUSHING |
31. | [1] | 134001-0900 | BUSHING |
32. | [1] | 135256-1500 | CONTROL RACK |
33. | [1] | 024030-2030 | BEARING PIN |
34. | [1] | 134222-0000 | BUSHING |
41. | [6] | 135241-0020 | CONTROL SLEEVE |
43. | [6] | 135216-0000 | SLOTTED WASHER |
44. | [6] | 135215-0000 | COMPRESSION SPRING |
45. | [6] | 135217-0000 | SLOTTED WASHER |
47. | [4] | 135200-0120 | TAPPET |
47/2. | [1] | 135204-0000 | ROLLER |
47/3. | [1] | 135205-0000 | BUSHING |
47/4. | [1] | 135203-0000 | BEARING PIN |
47/5. | [1] | 135206-0000 | SLIDER |
47/6. | [1] | 135208-0000 | LOCKING WASHER |
48. | [2] | 135200-0020 | TAPPET |
48/2. | [1] | 135204-0000 | ROLLER |
48/3. | [1] | 135205-0000 | BUSHING |
48/4. | [1] | 135203-0000 | BEARING PIN |
48/5. | [1] | 135206-0000 | SLIDER |
48/6. | [1] | 135208-0000 | LOCKING WASHER |
59. | [1] | 016650-2230 | BEARING PLATE |
64/1. | [0] | 134303-0000 | SHIM D59.8&43T1.2 |
64/1. | [0] | 134303-0100 | SHIM D59.8&43T1.5 |
64/1. | [0] | 134303-0200 | SHIM D59.8&43T1.8 |
64/1. | [0] | 134303-0300 | SHIM D59.8&43T2.0 |
64/1. | [0] | 134303-0400 | SHIM D59.8&43T0.6 |
67. | [4] | 139006-4200 | BLEEDER SCREW |
71. | [1] | 135360-1100 | CAMSHAFT |
74. | [3] | 135306-0000 | BEARING SHELL |
75. | [6] | 010206-2540 | HEX-SOCKET-HEAD CAP SCREW M6P1L25 |
76. | [6] | 026506-1040 | GASKET D9.9&6.2T1 |
79. | [1] | 016650-2230 | BEARING PLATE |
80. | [1] | 135316-0000 | COVER |
81. | [1] | 139625-0000 | PACKING RING |
82/1. | [0] | 135314-0000 | SHIM T0.10 |
82/1. | [0] | 135314-0100 | SHIM T0.12 |
82/1. | [0] | 135314-0200 | SHIM T0.14 |
82/1. | [0] | 135314-0300 | SHIM T0.16 |
82/1. | [0] | 135314-0400 | SHIM T0.18 |
82/1. | [0] | 135314-0500 | SHIM T0.3 |
82/1. | [0] | 135314-0600 | SHIM T0.5 |
83. | [1] | 029635-5010 | O-RING |
84. | [1] | 134563-0900 | SLIDING PIECE |
85. | [6] | 135034-0000 | CAPSULE |
85. | [6] | 135034-0000 | CAPSULE |
88. | [6] | 135045-0000 | CAPSULE |
89. | [6] | 026522-2740 | GASKET D26.9&22.2T1 |
90. | [7] | 135045-0100 | CAPSULE |
91. | [7] | 026514-1840 | GASKET D17.9&14.2T1 |
93. | [3] | 139206-0400 | UNION NUT |
95. | [1] | 131041-0800 | GASKET |
96. | [6] | 134047-0000 | CAPSULE |
98. | [1] | 025805-1910 | WOODRUFF KEY |
118. | [1] | 131496-2900 | POINTER |
119. | [2] | 029010-6700 | BLEEDER SCREW |
120/1. | [0] | 139400-0500 | SHIM T0.20 |
120/1. | [0] | 139400-0600 | SHIM T0.30 |
120/1. | [0] | 139400-0700 | SHIM T0.50 |
120/1. | [0] | 139400-0800 | SHIM T1.00 |
132. | [1] | 135430-0100 | EYE BOLT |
133. | [2] | 139514-0000 | GASKET D19.2&14.2T1.0 |
142. | [1] | 139810-0000 | EYE BOLT |
143. | [2] | 139510-0000 | GASKET D15.2&10.2T1.0 |
162. | [1] | 131425-1820 | OVER FLOW VALVE |
163. | [2] | 139514-0000 | GASKET D19.2&14.2T1.0 |
225. | [2] | 131439-0600 | HANGER |
227. | [2] | 010010-1640 | BLEEDER SCREW M10P1.5L16 4T |
Include in #1:
107692-1600
as FUEL INJECTION PUMP
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
1. Disconnect fuel lines (1) from fuel transfer pump (3). Remove bolts (2). Remove fuel transfer pump (3). Remove gasket from fuel transfer pump.2. Install a new gasket on fuel transfer pump (3). Install fuel transfer pump on rear plate with the bolts (2) that hold it. Connect fuel lines (1) to the fuel transfer pump.Disassemble Fuel Transfer Pump
Start By:a. remove fuel transfer pump 1. Remove tachometer drive (3) from transfer pump cover (4).2. Remove bolts (1). Make a separation between cover (4) and pump body (2). 3. Remove lip-type seal (6) from the cover. Remove plug (5), seal, spring and plunger (bypass valve) from the cover. 4. Remove nut (10) from shaft (7). Remove gear (9) and key (11).5. Remove shaft (7) and gear (8) as a unit. Remove gear (8) from drive shaft (7) with a press.6. Remove idler gear (12). 7. Remove bushing (14), two lip-type seals and the bottom bearing from pump body (1).8. Remove check valve (13). Assemble Fuel Transfer Pump
1. Install bushing (4) in body (3) with Tooling (B). The bushing must not be extended above the (gear) surface of the body.2. Install the check valve in the body with Tooling (A).3. Install lip-type seal (5) with Tooling (C). Install the seal until it is 24.6 0.5 mm (97 .02) from the bottom surface of body (3) and with the lip toward bushing (4) as shown.4. Install lip-type seal (6) with Tooling (D). Install the seal until it is 14.2 0.5 mm (.56 .02 in) from the bottom surface of body (3) and with the lip away from seal (5) as shown.5. Install bearing (7) in body (3) with Tooling (E). The bearing must be even with the surface of the pump body. 6. Heat gear (8) to a maximum temperature of 316°C (600°F). Install gear (8) on shaft (11) until dimension (X) is 49.71 0.25 mm (1.957 0.10 in).7. Install the drive shaft and gear in body (3). Install key, gear (10) and nut (9). Tighten the nut to a torque of 28 7 N m (22 5 lb ft).8. Install idler gear (12) in body (3).9. Install lip-type seal (2) with Tooling (C). Install the seal until it is 3.8 0.5 mm (.15 .02 in) from the top surface of cover (1) with the lip toward the inside as shown. 10. Install plunger (14) (bypass valve), spring (15), seal plug (13) in pump cover (1). Tighten plug (13) to a torque of 28 4 N m (27 3 lb ft).11. Put 7M-7260 Liquid Gasket Material on the surface of cover (1). Install cover (1) on pump body.
Do not let the liquid gasket enter the pump.
The drive shaft must turn freely after the bolts that hold the transfer pump together are tightened.12. Install tachometer drive on transfer pump cover (1).End By:a. install fuel transfer pump
Start By:a. remove fuel transfer pump 1. Remove tachometer drive (3) from transfer pump cover (4).2. Remove bolts (1). Make a separation between cover (4) and pump body (2). 3. Remove lip-type seal (6) from the cover. Remove plug (5), seal, spring and plunger (bypass valve) from the cover. 4. Remove nut (10) from shaft (7). Remove gear (9) and key (11).5. Remove shaft (7) and gear (8) as a unit. Remove gear (8) from drive shaft (7) with a press.6. Remove idler gear (12). 7. Remove bushing (14), two lip-type seals and the bottom bearing from pump body (1).8. Remove check valve (13). Assemble Fuel Transfer Pump
1. Install bushing (4) in body (3) with Tooling (B). The bushing must not be extended above the (gear) surface of the body.2. Install the check valve in the body with Tooling (A).3. Install lip-type seal (5) with Tooling (C). Install the seal until it is 24.6 0.5 mm (97 .02) from the bottom surface of body (3) and with the lip toward bushing (4) as shown.4. Install lip-type seal (6) with Tooling (D). Install the seal until it is 14.2 0.5 mm (.56 .02 in) from the bottom surface of body (3) and with the lip away from seal (5) as shown.5. Install bearing (7) in body (3) with Tooling (E). The bearing must be even with the surface of the pump body. 6. Heat gear (8) to a maximum temperature of 316°C (600°F). Install gear (8) on shaft (11) until dimension (X) is 49.71 0.25 mm (1.957 0.10 in).7. Install the drive shaft and gear in body (3). Install key, gear (10) and nut (9). Tighten the nut to a torque of 28 7 N m (22 5 lb ft).8. Install idler gear (12) in body (3).9. Install lip-type seal (2) with Tooling (C). Install the seal until it is 3.8 0.5 mm (.15 .02 in) from the top surface of cover (1) with the lip toward the inside as shown. 10. Install plunger (14) (bypass valve), spring (15), seal plug (13) in pump cover (1). Tighten plug (13) to a torque of 28 4 N m (27 3 lb ft).11. Put 7M-7260 Liquid Gasket Material on the surface of cover (1). Install cover (1) on pump body.
Do not let the liquid gasket enter the pump.
The drive shaft must turn freely after the bolts that hold the transfer pump together are tightened.12. Install tachometer drive on transfer pump cover (1).End By:a. install fuel transfer pump