Information fuel-injection pump
BOSCH
9 410 611 784
9410611784
ZEXEL
107049-2060
1070492060

Rating:
Scheme ###:
1. | [1] | 135012-0320 | PUMP HOUSING |
1/3. | [1] | 131002-7300 | ADAPTOR |
1/10. | [1] | 135227-5700 | BUSHING |
1/13. | [1] | 135045-0400 | CAPSULE |
1/14. | [2] | 135045-0200 | CAPSULE |
1/15. | [4] | 135030-0000 | CAPSULE |
1/16. | [1] | 016500-1250 | O-RING |
1/17. | [1] | 131002-7300 | ADAPTOR |
1/18. | [1] | 015040-0880 | BEARING PIN |
1/21. | [2] | 135031-0000 | CAPSULE |
1/22. | [2] | 135031-0100 | CAPSULE |
1/30. | [3] | 029040-6020 | STUD |
1/45. | [1] | 134311-0000 | SPACER RING |
1/50. | [8] | 135024-0000 | STUD |
7. | [4] | 135130-4120 | PLUNGER-AND-BARREL ASSY |
7/1. | [1] | 135176-3720 | PLUNGER-AND-BARREL ASSY |
7/3. | [1] | 135182-0120 | VALVE |
7/4. | [1] | 135116-0100 | FITTING |
7/5. | [1] | 029632-0030 | O-RING |
7/6. | [1] | 134117-2100 | FILLER PIECE |
7/7. | [1] | 134112-3800 | COMPRESSION SPRING |
7/13. | [1] | 135134-0000 | O-RING |
7/14. | [1] | 135134-0500 | O-RING |
12. | [1] | 135227-2120 | CONTROL ROD |
13. | [1] | 134227-1400 | BEARING PLATE |
14. | [1] | 134227-0300 | BUSHING |
18. | [1] | 135227-4721 | CONNECTOR |
19. | [1] | 139005-0300 | HEX-SOCKET-HEAD CAP SCREW |
20. | [1] | 139320-0000 | PLAIN WASHER |
23/1. | [0] | 139415-0000 | SHIM D19&10T0.500 |
23/1. | [0] | 139415-0100 | SHIM D19&10T0.525 |
23/1. | [0] | 139415-0200 | SHIM D19&10T0.550 |
23/1. | [0] | 139415-0300 | SHIM D19&10T0.575 |
23/1. | [0] | 139415-0400 | SHIM D19&10T0.600 |
23/1. | [0] | 139415-0500 | SHIM D19&10T0.625 |
23/1. | [0] | 139415-0600 | SHIM D19&10T0.650 |
23/1. | [0] | 139415-0700 | SHIM D19&10T0.675 |
23/1. | [0] | 139415-0800 | SHIM D19&10T0.700 |
23/1. | [0] | 139415-0900 | SHIM D19&10T0.725 |
23/1. | [0] | 139415-1000 | SHIM D19&10T0.750 |
23/1. | [0] | 139415-1100 | SHIM D19&10T0.775 |
23/1. | [0] | 139415-1200 | SHIM D19&10T0.800 |
23/1. | [0] | 139415-1300 | SHIM D19&10T0.825 |
23/1. | [0] | 139415-1400 | SHIM D19&10T0.850 |
23/1. | [0] | 139415-1500 | SHIM D19&10T0.875 |
23/1. | [0] | 139415-1600 | SHIM D19&10T0.900 |
23/1. | [0] | 139415-1700 | SHIM D19&10T0.925 |
23/1. | [0] | 139415-1800 | SHIM D19&10T0.950 |
23/1. | [0] | 139415-1900 | SHIM D19&10T0.975 |
23/1. | [0] | 139415-2000 | SHIM D19&10T1.000 |
23/1. | [0] | 139415-2100 | SHIM D19&10T1.025 |
23/1. | [0] | 139415-2200 | SHIM D19&10T1.050 |
23/1. | [0] | 139415-2300 | SHIM D19&10T1.075 |
23/1. | [0] | 139415-2400 | SHIM D19&10T1.100 |
23/1. | [0] | 139415-2500 | SHIM D19&10T1.125 |
23/1. | [0] | 139415-2600 | SHIM D19&10T1.150 |
23/1. | [0] | 139415-2700 | SHIM D19&10T1.175 |
23/1. | [0] | 139415-2800 | SHIM D19&10T1.200 |
23/1. | [0] | 139415-2900 | SHIM D19&10T1.225 |
23/1. | [0] | 139415-3000 | SHIM D19&10T1.250 |
23/1. | [0] | 139415-3100 | SHIM D19&10T1.275 |
23/1. | [0] | 139415-3200 | SHIM D19&10T1.300 |
23/1. | [0] | 139415-3300 | SHIM D19&10T1.325 |
23/1. | [0] | 139415-3400 | SHIM D19&10T1.350 |
23/1. | [0] | 139415-3500 | SHIM D19&10T1.375 |
23/1. | [0] | 139415-3600 | SHIM D19&10T1.400 |
23/1. | [0] | 139415-3700 | SHIM D19&10T1.425 |
23/1. | [0] | 139415-3800 | SHIM D19&10T1.450 |
23/1. | [0] | 139415-3900 | SHIM D19&10T1.475 |
23/1. | [0] | 139415-4000 | SHIM D19&10T1.500 |
23/1. | [0] | 139415-4100 | SHIM D19&10T1.525 |
23/1. | [0] | 139415-4200 | SHIM D19&10T1.550 |
23/1. | [0] | 139415-4300 | SHIM D19&10T1.575 |
23/1. | [0] | 139415-4400 | SHIM D19&10T1.600 |
23/1. | [0] | 139415-4500 | SHIM D19&10T1.625 |
23/1. | [0] | 139415-4600 | SHIM D19&10T1.650 |
23/1. | [0] | 139415-4700 | SHIM D19&10T1.675 |
23/1. | [0] | 139415-4800 | SHIM D19&10T1.700 |
23/1. | [0] | 139415-4900 | SHIM D19&10T1.725 |
23/1. | [0] | 139415-5000 | SHIM D19&10T1.750 |
23/1. | [0] | 139415-5100 | SHIM D19&10T1.775 |
23/1. | [0] | 139415-5200 | SHIM D19&10T1.800 |
23/1. | [0] | 139415-5300 | SHIM D19&10T1.825 |
23/1. | [0] | 139415-5400 | SHIM D19&10T1.850 |
23/1. | [0] | 139415-5500 | SHIM D19&10T1.875 |
23/1. | [0] | 139415-5600 | SHIM D19&10T1.900 |
23/1. | [0] | 139415-5700 | SHIM D19&10T1.925 |
23/1. | [0] | 139415-5800 | SHIM D19&10T1.950 |
23/1. | [0] | 139415-5900 | SHIM D19&10T1.975 |
24. | [8] | 134132-0300 | PLAIN WASHER D20&11T2.5 |
26. | [8] | 139210-0200 | UNION NUT |
30. | [1] | 134001-0000 | BUSHING |
31. | [1] | 134001-0600 | BUSHING |
32. | [1] | 135254-0621 | CONTROL RACK |
33. | [1] | 024030-2030 | BEARING PIN |
34. | [1] | 134222-0000 | BUSHING |
41. | [4] | 135241-0020 | CONTROL SLEEVE |
43. | [4] | 135216-0000 | SLOTTED WASHER |
44. | [4] | 135215-0000 | COMPRESSION SPRING |
45. | [4] | 135217-0000 | SLOTTED WASHER |
47. | [2] | 135200-0120 | TAPPET |
47/2. | [1] | 135204-0000 | ROLLER |
47/3. | [1] | 135205-0000 | BUSHING |
47/4. | [1] | 135203-0000 | BEARING PIN |
47/5. | [1] | 135206-0000 | SLIDER |
47/6. | [1] | 135208-0000 | LOCKING WASHER |
48. | [2] | 135200-0020 | TAPPET |
48/2. | [1] | 135204-0000 | ROLLER |
48/3. | [1] | 135205-0000 | BUSHING |
48/4. | [1] | 135203-0000 | BEARING PIN |
48/5. | [1] | 135206-0000 | SLIDER |
48/6. | [1] | 135208-0000 | LOCKING WASHER |
59. | [1] | 016650-2230 | BEARING PLATE |
64/1. | [0] | 134303-0000 | SHIM D59.8&43T1.2 |
64/1. | [0] | 134303-0100 | SHIM D59.8&43T1.5 |
64/1. | [0] | 134303-0200 | SHIM D59.8&43T1.8 |
64/1. | [0] | 134303-0300 | SHIM D59.8&43T2.0 |
64/1. | [0] | 134303-0400 | SHIM D59.8&43T0.6 |
67. | [4] | 139006-6700 | BLEEDER SCREW |
68. | [4] | 029320-6010 | LOCKING WASHER |
69. | [4] | 029300-6170 | SHIM D12&6.2T1 |
70. | [4] | 029340-6120 | GASKET |
71. | [1] | 135340-0500 | CAMSHAFT |
74. | [2] | 135306-0000 | BEARING SHELL |
75. | [4] | 010506-2540 | FLAT-HEAD SCREW |
76. | [4] | 026506-1040 | GASKET D9.9&6.2T1 |
79. | [1] | 016650-2230 | BEARING PLATE |
80. | [1] | 135316-0200 | COVER |
81. | [1] | 026712-5010 | PACKING RING |
82/1. | [0] | 135314-0000 | SHIM T0.10 |
82/1. | [0] | 135314-0100 | SHIM T0.12 |
82/1. | [0] | 135314-0200 | SHIM T0.14 |
82/1. | [0] | 135314-0300 | SHIM T0.16 |
82/1. | [0] | 135314-0400 | SHIM T0.18 |
82/1. | [0] | 135314-0500 | SHIM T0.3 |
82/1. | [0] | 135314-0600 | SHIM T0.5 |
83. | [1] | 029635-5010 | O-RING |
85. | [4] | 135034-0000 | CAPSULE |
85. | [4] | 135034-0000 | CAPSULE |
88. | [4] | 135045-0000 | CAPSULE |
89. | [4] | 026522-2740 | GASKET D26.9&22.2T1 |
90. | [5] | 135045-0100 | CAPSULE |
91. | [5] | 026514-1840 | GASKET D17.9&14.2T1 |
93. | [3] | 139206-0400 | UNION NUT |
95. | [1] | 131041-0800 | GASKET |
96. | [4] | 134047-0000 | CAPSULE |
98. | [1] | 025805-1910 | WOODRUFF KEY |
142. | [1] | 139810-0000 | EYE BOLT |
143. | [2] | 026510-1340 | GASKET D13.4&10.2T1 |
152. | [1] | 134424-4320 | OVER FLOW VALVE |
180. | [1] | 135459-0820 | BRACKET |
181. | [1] | 029637-5030 | O-RING |
183. | [4] | 014011-0140 | PLAIN WASHER D22&10.5T1.6 |
184. | [4] | 014111-0440 | LOCKING WASHER |
185. | [4] | 131465-0000 | UNION NUT |
186. | [1] | 029111-6000 | CAPSULE |
187. | [1] | 139516-0100 | GASKET |
350. | [1] | 135227-6220 | YOKE |
351. | [1] | 010234-2520 | HEX-SOCKET-HEAD CAP SCREW |
352. | [1] | 135227-5600 | LEVER SHAFT |
353. | [1] | 139516-0300 | GASKET |
354/1. | [1] | 135227-6320 | YOKE |
354/1. | [1] | 135227-6420 | YOKE |
354/1. | [1] | 135227-6520 | YOKE |
354/1. | [1] | 135227-6620 | YOKE |
354/1. | [1] | 135227-6720 | YOKE |
355. | [1] | 014020-6140 | PLAIN WASHER |
356. | [1] | 013030-6040 | UNION NUT M6P1H3.6 |
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Start By:a. remove oil pumpb. remove oil pan plate 1. Turn the crankshaft until two pistons are at the bottom center. Remove connecting rod caps (1) from the two connecting rods. Remove the lower half of the rod bearing from the rod bearing cap.2. Push the connecting rods away from the crankshaft. Remove the upper half of the rod bearing from the connecting rod. Install the connecting rod bearings dry when the clearance checks are made. Put clean engine oil on the connecting rod bearings for final assembly.3. Install the upper half of the rod bearing in the connecting rod.4. Install the lower half of the rod bearing in the connecting rod cap. Be sure the tabs in the back of the connecting rod bearings are in the tab grooves of the connecting rod and cap. 5. Use Plastigage (A) to check the connecting rod bearing clearance.6. Put Plastigage (A) on the connecting rod bearing.7. Put 2P2506 Thread Lubricant on the threads of the rod bolts and seat surfaces of the nuts.
When connecting rod caps are installed, make sure the number on the side of the cap is next to and respective with the number on the side of the connecting rod.
Do not turn the crankshaft when Plastigage (A) is in position.
Do not use an impact wrench to tighten the nuts the additional 90°.
8. Install connecting rod cap (1). Install the nuts. Tighten the nuts to a torque of 40 4 N m (30 3 lb ft). Put a mark on each nut and the end of each bolt. Tighten the nuts 90° more. Remove the connecting rod caps. Remove Plastigage (A) and measure the width of the Plastigage. The connecting rod clearance must be 0.076 to 0.168 mm (.0030 to .0066 in) for new bearings. The maximum clearance with used bearings is 0.25 mm (.010 in).9. Install the connecting rod caps and tighten the nuts as in Step 8.10. Do Steps 1 through 9 for the remainder of the connecting rod bearings.End By:a. install oil pan plateb. install oil pump
When connecting rod caps are installed, make sure the number on the side of the cap is next to and respective with the number on the side of the connecting rod.
Do not turn the crankshaft when Plastigage (A) is in position.
Do not use an impact wrench to tighten the nuts the additional 90°.
8. Install connecting rod cap (1). Install the nuts. Tighten the nuts to a torque of 40 4 N m (30 3 lb ft). Put a mark on each nut and the end of each bolt. Tighten the nuts 90° more. Remove the connecting rod caps. Remove Plastigage (A) and measure the width of the Plastigage. The connecting rod clearance must be 0.076 to 0.168 mm (.0030 to .0066 in) for new bearings. The maximum clearance with used bearings is 0.25 mm (.010 in).9. Install the connecting rod caps and tighten the nuts as in Step 8.10. Do Steps 1 through 9 for the remainder of the connecting rod bearings.End By:a. install oil pan plateb. install oil pump