106099-9080 ZEXEL 9 410 611 459 BOSCH FUEL-INJECTION PUMP 9410611459 1060999080


 

Information fuel-injection pump

BOSCH 9 410 611 459 9410611459
ZEXEL 106099-9080 1060999080
106099-9080 FUEL-INJECTION PUMP
Rating:
49
Buy FUEL-INJECTION PUMP 106099-9080 zexel genuine, new aftermarket engine parts with delivery

Scheme ###:

1. [1] 134056-0320 PUMP HOUSING
1/30. [3] 029040-6020 STUD
1/45. [1] 134311-0000 SPACER RING
1/50. [20] 134138-0000 STUD
7. [10] 134146-2220 PLUNGER-AND-BARREL ASSY
7/1. [10] 134131-1020 FLANGE BUSHING
7/2. [10] 134152-2720 PLUNGER-AND-BARREL ASSY
7/3. [10] 134160-1020 DELIVERY-VALVE ASSEMBLY
7/4. [10] 134116-4400 FITTING
7/5. [10] 029632-2070 O-RING
7/6. [10] 131117-2100 FILLER PIECE
7/7. [10] 134112-2400 COILED SPRING
7/8. [10] 134115-0100 GASKET
7/9. [10] 029302-0140 PLAIN WASHER
7/10. [10] 134135-0200 CAPSULE
7/11. [10] 029602-0010 LOCKING WASHER
7/12. [10] 134137-0100 SPACER RING
7/13. [10] 029632-9030 O-RING
7/14. [10] 029631-5020 O-RING
7/15. [10] 029631-5020 O-RING
23/1. [0] 139400-0900 SHIM T0.500
23/1. [0] 139400-1000 SHIM T0.525
23/1. [0] 139400-1100 SHIM T0.550
23/1. [0] 139400-1200 SHIM T0.575
23/1. [0] 139400-1300 SHIM T0.600
23/1. [0] 139400-1400 SHIM T0.625
23/1. [0] 139400-1500 SHIM T0.650
23/1. [0] 139400-1600 SHIM T0.675
23/1. [0] 139400-1700 SHIM T0.700
23/1. [0] 139400-1800 SHIM T0.725
23/1. [0] 139400-1900 SHIM T0.750
23/1. [0] 139400-2000 SHIM T0.775
23/1. [0] 139400-2100 SHIM T0.800
23/1. [0] 139400-2200 SHIM T0.825
23/1. [0] 139400-2200 SHIM T0.825
23/1. [0] 139400-2300 SHIM T0.850
23/1. [0] 139400-2400 SHIM T0.875
23/1. [0] 139400-2500 SHIM T0.900
23/1. [0] 139400-2600 SHIM T0.925
23/1. [0] 139400-2700 SHIM T0.950
23/1. [0] 139400-2800 SHIM T0.975
23/1. [0] 139400-2900 SHIM T1.000
23/1. [0] 139400-3000 SHIM T1.025
23/1. [0] 139400-3100 SHIM T1.050
23/1. [0] 139400-3200 SHIM T1.075
23/1. [0] 139400-3300 SHIM T1.100
23/1. [0] 139400-3400 SHIM T1.125
23/1. [0] 139400-3500 SHIM T1.150
23/1. [0] 139400-3600 SHIM T1.175
23/1. [0] 139400-3700 SHIM T1.200
23/1. [0] 139400-3800 SHIM T1.225
23/1. [0] 139400-3900 SHIM T1.250
23/1. [0] 139400-4000 SHIM T1.275
23/1. [0] 139400-4100 SHIM T1.300
23/1. [0] 139400-4200 SHIM T1.325
23/1. [0] 139400-4300 SHIM T1.350
23/1. [0] 139400-4400 SHIM T1.375
23/1. [0] 139400-4500 SHIM T1.400
23/1. [0] 139400-4600 SHIM T1.425
23/1. [0] 139400-4700 SHIM T1.450
23/1. [0] 139400-4800 SHIM T1.475
23/1. [0] 139400-4900 SHIM T1.500
23/1. [0] 139400-5000 SHIM T1.525
23/1. [0] 139400-5100 SHIM T1.550
23/1. [0] 139400-5200 SHIM T1.575
23/1. [0] 139400-5300 SHIM T1.600
23/1. [0] 139400-5400 SHIM T1.625
23/1. [0] 139400-5500 SHIM T1.650
23/1. [0] 139400-5600 SHIM T1.675
23/1. [0] 139400-5700 SHIM T1.700
23/1. [0] 139400-5800 SHIM T1.725
23/1. [0] 139400-5900 SHIM T1.750
23/1. [0] 139400-6000 SHIM T1.775
23/1. [0] 139400-6100 SHIM T1.800
23/1. [0] 139400-6200 SHIM T1.825
23/1. [0] 139400-6300 SHIM T1.850
23/1. [0] 139400-6400 SHIM T1.875
23/1. [0] 139400-6500 SHIM T1.900
23/1. [0] 139400-6600 SHIM T1.925
23/1. [0] 139400-6700 SHIM T1.950
23/1. [0] 139400-6800 SHIM T1.975
24. [20] 134132-0300 PLAIN WASHER D20&11T2.5
26. [20] 013021-0040 UNION NUT M10P1.5H8
30. [2] 134001-0000 BUSHING
30. [2] 134001-0000 BUSHING
32. [1] 134250-0000 CONTROL RACK
33. [1] 024030-2030 BEARING PIN
34. [1] 134222-0000 BUSHING
41. [10] 134241-0021 CONTROL SLEEVE
43. [10] 134216-0000 SLOTTED WASHER
44. [10] 134215-0400 COMPRESSION SPRING
45. [10] 134217-0500 SLOTTED WASHER
47. [10] 134200-0020 TAPPET
47/2. [1] 134204-0000 ROLLER
47/3. [1] 134205-0000 BUSHING
47/4. [1] 134203-0000 BEARING PIN
47/5. [1] 131206-0500 SLIDER
59. [1] 016650-2230 BEARING PLATE
64/1. [0] 134303-0000 SHIM D59.8&43T1.2
64/1. [0] 134303-0100 SHIM D59.8&43T1.5
64/1. [0] 134303-0200 SHIM D59.8&43T1.8
64/1. [0] 134303-0300 SHIM D59.8&43T2.0
64/1. [0] 134303-0400 SHIM D59.8&43T0.6
67. [4] 134329-0000 BLEEDER SCREW
68. [4] 029320-6010 LOCKING WASHER
69. [4] 029300-6170 SHIM D12&6.2T1
70. [4] 029340-6120 GASKET
71. [1] 134391-2300 CAMSHAFT
74. [2] 134306-0000 BEARING SHELL
75. [4] 020106-2040 BLEEDER SCREW M6P1L20
79. [1] 016650-2230 BEARING PLATE
80. [1] 134316-2400 COVER
81. [1] 026712-5010 PACKING RING
82/1. [0] 134314-0000 SHIM T0.1
82/1. [0] 134314-0100 SHIM T0.12
82/1. [0] 134314-0200 SHIM T0.14
82/1. [0] 134314-0300 SHIM T0.16
82/1. [0] 134314-0400 SHIM T0.18
82/1. [0] 134314-0500 SHIM T0.3
82/1. [0] 134314-0600 SHIM T0.5
83. [1] 139755-0000 O-RING
85. [1] 134043-1400 COVER
86. [1] 134042-1600 GASKET
87. [16] 012206-1640 FLAT-HEAD SCREW M6P1L16
88. [1] 134045-0100 CAPSULE
89. [1] 026524-2940 GASKET D28.9&24.3T2
92. [3] 014110-6440 LOCKING WASHER
93. [3] 013020-6040 UNION NUT M6P1H5
95. [1] 131041-0800 GASKET
96. [10] 134047-0000 CAPSULE
98. [1] 025805-1910 WOODRUFF KEY
147. [1] 139810-0000 EYE BOLT
148. [2] 139510-0000 GASKET D15.2&10.2T1.0
157. [1] 134424-4020 OVER FLOW VALVE
158. [2] 139514-0000 GASKET D19.2&14.2T1.0
158. [2] 139514-0000 GASKET D19.2&14.2T1.0
167. [1] 134424-2720 OVER FLOW VALVE
168. [3] 139514-0000 GASKET D19.2&14.2T1.0
180. [1] 134459-0520 BRACKET
180/2. [4] 029041-0300 STUD
181. [1] 139789-0000 O-RING
183. [4] 014011-0140 PLAIN WASHER D22&10.5T1.6
184. [4] 014111-0440 LOCKING WASHER
185. [4] 013021-0040 UNION NUT M10P1.5H8
186. [1] 139799-0500 O-RING
187. [1] 139924-0000 CAPSULE
188. [1] 139524-0000 GASKET
225. [1] 131439-0300 HANGER
227. [1] 131329-0300 BLEEDER SCREW
228. [1] 131439-0300 HANGER
230. [1] 131329-0300 BLEEDER SCREW
263. [1] 134510-9720 BRACKET
264. [1] 134442-1020 PIPE
357. [1] 139814-1000 EYE BOLT
358. [2] 139514-0000 GASKET D19.2&14.2T1.0
359. [1] 134442-2720 CONNECTOR
367. [1] 139814-1000 EYE BOLT
368. [2] 139514-0000 GASKET D19.2&14.2T1.0

Include in #1:

106991-1013 as FUEL INJECTION PUMP

Cross reference number

Zexel num
Bosch num
Firm num
Name
106099-9080 
106099-9081 
9 410 611 459 
   
FUEL-INJECTION PUMP
* Q




Information:

3. Inspection
Inspection points4. Assembly
Assembly sequenceFollow the reverse of disassembly and use the procedure that follows. Assembly procedure (1) Barrel installationPut each barrel in position in the housing with its slot in alignment with the dowel of the housing and put it straight down into the bore. If the slot in the barrel is not aligned with the dowel of the housing, the O-ring will not seat correctly (still visible) after the delivery valve holder has been installed.
Installing barrels(2) Delivery valve installationInstall the delivery valve, gasket, spring and O-ring on the barrel and tighten the delivery valve holder finger tight. Do this step for remainder of the delivery valves.
a) Any time the injection pump is disassembled, a new O-ring must be installed.b) Make sure the threads of the delivery valve holder do not cause damage to the O-rings.
Installing delivery valves(3) Control sleeve installation (a) Install each control sleeve with the center tooth in alignment with the line mark of the control rack.
Installing control sleeves(b) Put the plungers in position in the barrels.
Make sure the notch in the plunger is toward the adjusting plate.
Installing plungers(4) Tappet installationMove the control rack back and forth while pushing down on each tappet to align the slot in the tappet with the hole in the housing for the tappet guide pin. Install the lock plates and tappet guide pins in position.
Any time the injection pump is disassembled, new lock plates must be used.
Installing tappets(5) Delivery valve holder installation Put the delivery valve holders in position and tighten them to the specified torque.
Do not over tighten the delivery valve holders. This can put end force on the barrels, resulting in a failure of the plungers to move freely. If the holders are not tightened to the specified torque, engine oil would leak in the injection pump.
Tightening delivery valve holders(6) Inspection after assembly (a) After the injection pump has been assembled, check to see if the control rack moves freely without any binding or catching.(b) If the control rack fails to move freely, the possible causes are:1) Pumping element(s) sticking2) Foreign particles lodged between control rack and sleeves3) Over-tightening of delivery valve holder(s)Disassemble and check the injection pump to locate the cause of the trouble. (c) After the injection pump has been finally assembled, check the injection timing.
Checking control rack movementGOVERNOR
1. Disassembly and inspection
Disassembly sequence and inspection points1 Tie rod spring2 Tie rod3 Speed control lever4 Spring pin5 Grooved pin6 Governor shaft (Remove 7 thru 11 as an assembly.)7 Governor lever8 Start spring9 Tension lever10 Governor spring11 Governor spring lever12 Governor case2. Assembly (1) Install the levers in position.
Installing governor levers(2) Put O-ring on the governor shaft. (3) Put the governor shaft in position in the governor case and put the levers on the governor shaft. (4) Install the grooved pin and spring pin in position with a hammer.(5) Install the tie rod and tie rod spring in position.
Assembling governor3. Torque spring set installation The torque spring set is to be installed and adjusted after an

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106099-9080  

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