Information fuel-injection pump
BOSCH
9 410 610 497
9410610497
ZEXEL
106080-7190
1060807190
HINO
221004790A
221004790a

Rating:
Scheme ###:
1. | [1] | 134064-0020 | PUMP HOUSING |
1/30. | [3] | 029040-6020 | STUD |
1/45. | [1] | 134311-0000 | SPACER RING |
1/50. | [16] | 134138-0000 | STUD |
7. | [8] | 134141-3320 | PLUNGER-AND-BARREL ASSY |
7/1. | [8] | 134131-1920 | FLANGE BUSHING |
7/2. | [8] | 134152-6320 | PLUNGER-AND-BARREL ASSY P243 |
7/3. | [8] | 134160-2620 | DELIVERY-VALVE ASSEMBLY 25P |
7/4. | [8] | 134116-5220 | FITTING |
7/5. | [8] | 139722-0400 | O-RING |
7/7. | [8] | 134112-1900 | COILED SPRING |
7/8. | [8] | 134115-0100 | GASKET |
7/9. | [8] | 029302-0140 | PLAIN WASHER |
7/10. | [8] | 134135-0400 | CAPSULE |
7/11. | [8] | 029602-0010 | LOCKING WASHER |
7/13. | [8] | 139729-0400 | O-RING |
7/14. | [8] | 139715-0400 | O-RING |
7/15. | [8] | 139715-0400 | O-RING |
23/1. | [0] | 139400-0900 | SHIM T0.500 |
23/1. | [0] | 139400-0900 | SHIM T0.500 |
23/1. | [0] | 139400-1000 | SHIM T0.525 |
23/1. | [0] | 139400-1100 | SHIM T0.550 |
23/1. | [0] | 139400-1200 | SHIM T0.575 |
23/1. | [0] | 139400-1300 | SHIM T0.600 |
23/1. | [0] | 139400-1400 | SHIM T0.625 |
23/1. | [0] | 139400-1500 | SHIM T0.650 |
23/1. | [0] | 139400-1600 | SHIM T0.675 |
23/1. | [0] | 139400-1700 | SHIM T0.700 |
23/1. | [0] | 139400-1800 | SHIM T0.725 |
23/1. | [0] | 139400-1900 | SHIM T0.750 |
23/1. | [0] | 139400-2000 | SHIM T0.775 |
23/1. | [0] | 139400-2100 | SHIM T0.800 |
23/1. | [0] | 139400-2200 | SHIM T0.825 |
23/1. | [0] | 139400-2300 | SHIM T0.850 |
23/1. | [0] | 139400-2400 | SHIM T0.875 |
23/1. | [0] | 139400-2500 | SHIM T0.900 |
23/1. | [0] | 139400-2600 | SHIM T0.925 |
23/1. | [0] | 139400-2700 | SHIM T0.950 |
23/1. | [0] | 139400-2800 | SHIM T0.975 |
23/1. | [0] | 139400-2900 | SHIM T1.000 |
23/1. | [0] | 139400-3000 | SHIM T1.025 |
23/1. | [0] | 139400-3100 | SHIM T1.050 |
23/1. | [0] | 139400-3200 | SHIM T1.075 |
23/1. | [0] | 139400-3300 | SHIM T1.100 |
23/1. | [0] | 139400-3400 | SHIM T1.125 |
23/1. | [0] | 139400-3500 | SHIM T1.150 |
23/1. | [0] | 139400-3600 | SHIM T1.175 |
23/1. | [0] | 139400-3700 | SHIM T1.200 |
23/1. | [0] | 139400-3800 | SHIM T1.225 |
23/1. | [0] | 139400-3900 | SHIM T1.250 |
23/1. | [0] | 139400-4000 | SHIM T1.275 |
23/1. | [0] | 139400-4100 | SHIM T1.300 |
23/1. | [0] | 139400-4200 | SHIM T1.325 |
23/1. | [0] | 139400-4300 | SHIM T1.350 |
23/1. | [0] | 139400-4400 | SHIM T1.375 |
23/1. | [0] | 139400-4500 | SHIM T1.400 |
23/1. | [0] | 139400-4600 | SHIM T1.425 |
23/1. | [0] | 139400-4700 | SHIM T1.450 |
23/1. | [0] | 139400-4800 | SHIM T1.475 |
23/1. | [0] | 139400-4900 | SHIM T1.500 |
23/1. | [0] | 139400-5000 | SHIM T1.525 |
23/1. | [0] | 139400-5100 | SHIM T1.550 |
23/1. | [0] | 139400-5200 | SHIM T1.575 |
23/1. | [0] | 139400-5300 | SHIM T1.600 |
23/1. | [0] | 139400-5400 | SHIM T1.625 |
23/1. | [0] | 139400-5500 | SHIM T1.650 |
23/1. | [0] | 139400-5600 | SHIM T1.675 |
23/1. | [0] | 139400-5700 | SHIM T1.700 |
23/1. | [0] | 139400-5800 | SHIM T1.725 |
23/1. | [0] | 139400-5900 | SHIM T1.750 |
23/1. | [0] | 139400-6000 | SHIM T1.775 |
23/1. | [0] | 139400-6100 | SHIM T1.800 |
23/1. | [0] | 139400-6200 | SHIM T1.825 |
23/1. | [0] | 139400-6300 | SHIM T1.850 |
23/1. | [0] | 139400-6400 | SHIM T1.875 |
23/1. | [0] | 139400-6500 | SHIM T1.900 |
23/1. | [0] | 139400-6600 | SHIM T1.925 |
23/1. | [0] | 139400-6700 | SHIM T1.950 |
23/1. | [0] | 139400-6800 | SHIM T1.975 |
24. | [16] | 134132-0300 | PLAIN WASHER |
26. | [16] | 013021-0040 | UNION NUT M10P1.5H8 |
30. | [2] | 134001-0000 | BUSHING |
30. | [2] | 134001-0000 | BUSHING |
32. | [1] | 134258-2200 | CONTROL RACK |
33. | [1] | 024030-2030 | BEARING PIN |
34. | [1] | 134222-0000 | BUSHING |
41. | [8] | 134241-0320 | CONTROL SLEEVE |
43. | [8] | 134216-0000 | SLOTTED WASHER |
44. | [8] | 134215-0700 | COILED SPRING |
45. | [8] | 134217-0500 | SLOTTED WASHER |
47. | [8] | 134200-0420 | TAPPET |
47/2. | [8] | 134204-0100 | ROLLER |
47/3. | [8] | 134205-0000 | BUSHING |
47/4. | [8] | 134203-0000 | BEARING PIN |
47/5. | [8] | 131206-0500 | SLIDER |
59. | [1] | 016650-2230 | BEARING PLATE 4T-32205(NSK) |
64/1. | [0] | 134303-0000 | SHIM D59.8&43T1.2 |
64/1. | [0] | 134303-0100 | SHIM D59.8&43T1.5 |
64/1. | [0] | 134303-0200 | SHIM D59.8&43T1.8 |
64/1. | [0] | 134303-0300 | SHIM D59.8&43T2.0 |
64/1. | [0] | 134303-0400 | SHIM D59.8&43T0.6 |
67. | [4] | 029010-6810 | BLEEDER SCREW |
71. | [1] | 134381-4600 | CAMSHAFT |
74. | [1] | 134306-0300 | BEARING SHELL |
75. | [2] | 020106-2040 | BLEEDER SCREW |
79. | [1] | 016650-2230 | BEARING PLATE 4T-32205(NSK) |
80. | [1] | 134316-1700 | COVER |
81. | [1] | 139625-0000 | PACKING RING |
82/1. | [0] | 134314-0000 | SHIM T0.1 |
82/1. | [0] | 134314-0100 | SHIM T0.12 |
82/1. | [0] | 134314-0200 | SHIM T0.14 |
82/1. | [0] | 134314-0300 | SHIM T0.16 |
82/1. | [0] | 134314-0400 | SHIM T0.18 |
82/1. | [0] | 134314-0500 | SHIM T0.3 |
82/1. | [0] | 134314-0600 | SHIM T0.5 |
83. | [1] | 029635-5010 | O-RING |
84. | [1] | 134563-0900 | SLIDING PIECE |
85. | [1] | 134043-0700 | COVER |
86. | [1] | 134042-1500 | GASKET |
87. | [14] | 012206-1640 | FLAT-HEAD SCREW |
88. | [1] | 134045-0100 | CAPSULE |
89. | [1] | 026524-2940 | GASKET |
93. | [3] | 139206-0400 | UNION NUT |
95. | [1] | 131041-0800 | GASKET |
96. | [8] | 134047-0000 | CAPSULE |
98. | [1] | 029470-5010 | WOODRUFF KEY |
118. | [1] | 134496-4400 | POINTER |
119. | [2] | 029020-6210 | BLEEDER SCREW |
120/1. | [0] | 139400-0100 | SHIM T0.2 |
120/1. | [0] | 139400-0200 | SHIM T0.3 |
120/1. | [0] | 139400-0300 | SHIM T0.5 |
120/1. | [0] | 139400-0400 | SHIM T1.0 |
120/1. | [0] | 139400-7200 | SHIM T0.1 |
147. | [1] | 139810-0700 | EYE BOLT |
148. | [3] | 139510-0300 | GASKET |
152. | [1] | 029731-4680 | EYE BOLT |
153. | [2] | 139514-0300 | GASKET D18.6&14.2T1.6 |
157. | [1] | 139814-0400 | EYE BOLT |
158. | [3] | 139514-0300 | GASKET D18.6&14.2T1.6 |
162. | [1] | 131425-0020 | OVER FLOW VALVE |
163. | [2] | 139514-0300 | GASKET D18.6&14.2T1.6 |
167. | [1] | 029111-4120 | SCREW PLUG |
168. | [1] | 139514-0300 | GASKET D18.6&14.2T1.6 |
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Tools that are Required for Installation
Table 2
Required Tools    
Tool    Part Number    Part Description    Qty    
B     9U-6862     Tapered Brush     1    
9U-6863 Small Bore Brush     1    
9U-7244 End Brush     1    
9U-7237 Brush Extension     1    
4C-5552 Large Bore Brush     1    
C (1)     221-9778     Puller Stud     1    
D (1)     9U-7258     Driver Cap     1    
E     4C-9507     Retaining Compound     -    
( 1 ) Part of the 9U-6891 Injector Tool Group Removal Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Remove the electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove".
Illustration 1 g01016237
Install the puller stud from Tooling (A) into unit injector sleeve (1) .
Install the following parts from Tooling (A) over the stud: bridge puller, thrust bearing, hard washer and nut.
Tighten the nut until unit injector sleeve (1) is pulled free of the cylinder head assembly.Installation Procedure
Use Tooling (B) to clean the bore in the cylinder head for the electronic unit injector sleeve.
Ensure that the electronic unit injector sleeve and the cylinder head bore are completely free of oil, dirt, and sealant debris.
Illustration 2 g01120522
Install new O-ring seals (2) on electronic unit injector sleeve (1) .Note: Do not apply Tooling (E) to the cylinder head surfaces. Apply Tooling (E) on the electronic unit injector sleeve only.
Apply Tooling (E) to the contact surface of electronic unit injector sleeve (1) on the surface that is marked "X".
Lubricate O-ring seals (2) with clean engine oil.
Illustration 3 g01076119
Install Tooling (C) into the threads of electronic unit injector sleeve (1) .
Position Tooling (C) and the electronic unit injector sleeve in the cylinder head. Use care not to damage the O-ring seal on the electronic unit injector sleeve.
Use Tooling (D) and a hammer to install electronic unit injector sleeve (1) in the cylinder head.
Ensure that the electronic unit injector sleeve is properly seated in the cylinder head. The Tooling will "RING" when the electronic unit injector sleeve is fully seated in the bore of the cylinder head.
Remove Tooling (D) and Tooling (C). Use a clean towel and remove excess Tooling (E) .
Install the electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Fill the cooling system with coolant. Refer to Operation and Maintenance, "Refill Capacities" for the cooling system capacity.
Table 2
Required Tools    
Tool    Part Number    Part Description    Qty    
B     9U-6862     Tapered Brush     1    
9U-6863 Small Bore Brush     1    
9U-7244 End Brush     1    
9U-7237 Brush Extension     1    
4C-5552 Large Bore Brush     1    
C (1)     221-9778     Puller Stud     1    
D (1)     9U-7258     Driver Cap     1    
E     4C-9507     Retaining Compound     -    
( 1 ) Part of the 9U-6891 Injector Tool Group Removal Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Remove the electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove".
Illustration 1 g01016237
Install the puller stud from Tooling (A) into unit injector sleeve (1) .
Install the following parts from Tooling (A) over the stud: bridge puller, thrust bearing, hard washer and nut.
Tighten the nut until unit injector sleeve (1) is pulled free of the cylinder head assembly.Installation Procedure
Use Tooling (B) to clean the bore in the cylinder head for the electronic unit injector sleeve.
Ensure that the electronic unit injector sleeve and the cylinder head bore are completely free of oil, dirt, and sealant debris.
Illustration 2 g01120522
Install new O-ring seals (2) on electronic unit injector sleeve (1) .Note: Do not apply Tooling (E) to the cylinder head surfaces. Apply Tooling (E) on the electronic unit injector sleeve only.
Apply Tooling (E) to the contact surface of electronic unit injector sleeve (1) on the surface that is marked "X".
Lubricate O-ring seals (2) with clean engine oil.
Illustration 3 g01076119
Install Tooling (C) into the threads of electronic unit injector sleeve (1) .
Position Tooling (C) and the electronic unit injector sleeve in the cylinder head. Use care not to damage the O-ring seal on the electronic unit injector sleeve.
Use Tooling (D) and a hammer to install electronic unit injector sleeve (1) in the cylinder head.
Ensure that the electronic unit injector sleeve is properly seated in the cylinder head. The Tooling will "RING" when the electronic unit injector sleeve is fully seated in the bore of the cylinder head.
Remove Tooling (D) and Tooling (C). Use a clean towel and remove excess Tooling (E) .
Install the electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Fill the cooling system with coolant. Refer to Operation and Maintenance, "Refill Capacities" for the cooling system capacity.