106069-5740 ZEXEL 9 410 614 314 BOSCH FUEL-INJECTION PUMP 9410614314 1060695740

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BOSCH 9 410 614 314 9410614314

ZEXEL 106069-5740 1060695740

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Scheme ###:

1.	[1]	134062-4720	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/45.	[1]	134311-0000	SPACER RING
1/50.	[12]	134138-0000	STUD
7.	[6]	134143-5220	PLUNGER-AND-BARREL ASSY
7/1.	[1]	134131-1920	FLANGE BUSHING
7/2.	[1]	134101-9920	PLUNGER-AND-BARREL ASSY
7/3.	[1]	134110-4220	DELIVERY-VALVE ASSEMBLY
7/4.	[1]	134116-4920	FITTING
7/5.	[1]	139722-0400	O-RING
7/7.	[1]	131112-1600	COILED SPRING
7/8.	[1]	134115-0100	GASKET
7/9.	[1]	029302-0140	PLAIN WASHER
7/10.	[1]	134135-0400	CAPSULE
7/11.	[1]	029602-0010	LOCKING WASHER
7/13.	[1]	139729-0400	O-RING
7/14.	[1]	139715-0400	O-RING
7/15.	[1]	139715-0400	O-RING
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-1000	SHIM T0.525
23/1.	[0]	139400-1100	SHIM T0.550
23/1.	[0]	139400-1200	SHIM T0.575
23/1.	[0]	139400-1300	SHIM T0.600
23/1.	[0]	139400-1400	SHIM T0.625
23/1.	[0]	139400-1500	SHIM T0.650
23/1.	[0]	139400-1600	SHIM T0.675
23/1.	[0]	139400-1700	SHIM T0.700
23/1.	[0]	139400-1800	SHIM T0.725
23/1.	[0]	139400-1900	SHIM T0.750
23/1.	[0]	139400-2000	SHIM T0.775
23/1.	[0]	139400-2100	SHIM T0.800
23/1.	[0]	139400-2200	SHIM T0.825
23/1.	[0]	139400-2300	SHIM T0.850
23/1.	[0]	139400-2400	SHIM T0.875
23/1.	[0]	139400-2500	SHIM T0.900
23/1.	[0]	139400-2600	SHIM T0.925
23/1.	[0]	139400-2700	SHIM T0.950
23/1.	[0]	139400-2800	SHIM T0.975
23/1.	[0]	139400-2900	SHIM T1.000
23/1.	[0]	139400-3000	SHIM T1.025
23/1.	[0]	139400-3100	SHIM T1.050
23/1.	[0]	139400-3200	SHIM T1.075
23/1.	[0]	139400-3300	SHIM T1.100
23/1.	[0]	139400-3400	SHIM T1.125
23/1.	[0]	139400-3500	SHIM T1.150
23/1.	[0]	139400-3600	SHIM T1.175
23/1.	[0]	139400-3700	SHIM T1.200
23/1.	[0]	139400-3800	SHIM T1.225
23/1.	[0]	139400-3900	SHIM T1.250
23/1.	[0]	139400-4000	SHIM T1.275
23/1.	[0]	139400-4100	SHIM T1.300
23/1.	[0]	139400-4200	SHIM T1.325
23/1.	[0]	139400-4300	SHIM T1.350
23/1.	[0]	139400-4400	SHIM T1.375
23/1.	[0]	139400-4500	SHIM T1.400
23/1.	[0]	139400-4600	SHIM T1.425
23/1.	[0]	139400-4700	SHIM T1.450
23/1.	[0]	139400-4800	SHIM T1.475
23/1.	[0]	139400-4900	SHIM T1.500
23/1.	[0]	139400-5000	SHIM T1.525
23/1.	[0]	139400-5100	SHIM T1.550
23/1.	[0]	139400-5200	SHIM T1.575
23/1.	[0]	139400-5300	SHIM T1.600
23/1.	[0]	139400-5400	SHIM T1.625
23/1.	[0]	139400-5500	SHIM T1.650
23/1.	[0]	139400-5600	SHIM T1.675
23/1.	[0]	139400-5700	SHIM T1.700
23/1.	[0]	139400-5800	SHIM T1.725
23/1.	[0]	139400-5900	SHIM T1.750
23/1.	[0]	139400-6000	SHIM T1.775
23/1.	[0]	139400-6100	SHIM T1.800
23/1.	[0]	139400-6200	SHIM T1.825
23/1.	[0]	139400-6300	SHIM T1.850
23/1.	[0]	139400-6400	SHIM T1.875
23/1.	[0]	139400-6500	SHIM T1.900
23/1.	[0]	139400-6600	SHIM T1.925
23/1.	[0]	139400-6700	SHIM T1.950
23/1.	[0]	139400-6700	SHIM T1.950
23/1.	[0]	139400-6800	SHIM T1.975
24.	[12]	134132-0300	PLAIN WASHER D20&11T2.5
26.	[12]	013021-0040	UNION NUT M10P1.5H8
30.	[2]	134001-0000	BUSHING
30.	[2]	134001-0000	BUSHING
32.	[1]	134256-3000	CONTROL RACK
33.	[1]	024030-2030	BEARING PIN
34.	[1]	134222-0000	BUSHING
41.	[6]	134241-0021	CONTROL SLEEVE
43.	[6]	134216-0000	SLOTTED WASHER
44.	[6]	134215-0300	COMPRESSION SPRING
45.	[6]	134217-0500	SLOTTED WASHER
47.	[6]	134200-0020	TAPPET
47/2.	[1]	134204-0000	ROLLER
47/3.	[1]	134205-0000	BUSHING
47/4.	[1]	134203-0000	BEARING PIN
47/5.	[1]	131206-0500	SLIDER
59.	[1]	016650-2230	BEARING PLATE
64/1.	[0]	134303-0000	SHIM D59.8&43T1.2
64/1.	[0]	134303-0100	SHIM D59.8&43T1.5
64/1.	[0]	134303-0200	SHIM D59.8&43T1.8
64/1.	[0]	134303-0300	SHIM D59.8&43T2.0
64/1.	[0]	134303-0400	SHIM D59.8&43T0.6
67.	[4]	029010-6810	BLEEDER SCREW
71.	[1]	134371-1700	CAMSHAFT
74.	[1]	134306-0000	BEARING SHELL
75.	[2]	020106-2040	BLEEDER SCREW M6P1L20
79.	[1]	016650-2230	BEARING PLATE
80.	[1]	134316-0100	COVER
81.	[1]	026712-5010	PACKING RING
82/1.	[0]	134314-0000	SHIM T0.1
82/1.	[0]	134314-0100	SHIM T0.12
82/1.	[0]	134314-0200	SHIM T0.14
82/1.	[0]	134314-0300	SHIM T0.16
82/1.	[0]	134314-0400	SHIM T0.18
82/1.	[0]	134314-0500	SHIM T0.3
82/1.	[0]	134314-0600	SHIM T0.5
83.	[1]	029635-5010	O-RING
85.	[1]	134043-0800	COVER
86.	[1]	134042-1400	GASKET
87.	[12]	012206-1640	FLAT-HEAD SCREW M6P1L16
88.	[1]	134045-0100	CAPSULE
89.	[1]	026524-2940	GASKET D28.9&24.3T2
93.	[3]	139206-0400	UNION NUT
95.	[1]	131041-0800	GASKET
96.	[6]	134047-0000	CAPSULE
98.	[1]	025805-1910	WOODRUFF KEY
118.	[1]	134496-1700	POINTER
119.	[2]	020006-1240	BLEEDER SCREW M6P1L12 4T
147.	[1]	139810-0000	EYE BOLT
148.	[2]	139510-0000	GASKET D15.2&10.2T1.0
157.	[1]	139814-0000	EYE BOLT
158.	[2]	139514-0000	GASKET D19.2&14.2T1.0
167.	[1]	134424-1920	OVER FLOW VALVE
168.	[1]	139514-0000	GASKET D19.2&14.2T1.0

Include in #1:

106693-1880 as FUEL INJECTION PUMP

Cross reference number

Zexel num

Bosch num

Firm num

Name

106069-5740
106069-5741

9 410 614 314

FUEL-INJECTION PUMP
* Q

Information:

Image1.2.1
Image1.2.2
Image1.2.3
3 - Using long straps and a crane, tilt the DOC on end so the outlet with the perforated plate end is facing up. With the DOC rotated on end, locate and center the drilling template and use C-Clamps to clamp the template in place so it does not shift.
With the DOC in this position ensure that all of the inside insulation pieces and the perforated plate are still in the correct position and in place.
Reference Image 1.3.1 and 1.3.2
Image1.3.1
Image1.3.2
4 - Position a mag base drill on the drilling template. While holding the inside perforated plate in position with a piece of 2" x 4" x 8' piece of lumber or other suitable size, drill the (4) 1.25" (31.75 mm) holes using a carbide tip cutter bit. Drill through the DOC end plate and insulation making sure the carbide tip cutter bit does NOT go through the perforated plate on the inside.
Note: A Hougen magnetic base drill works best for the drilling process and use a Hougen Copperhead Carbide Tip Annular Cutter bit. Hougen p/n 18240
Once the holes are drilled through clean out the drilled material.
Change out the carbide tip hole saw bit with a 3/8" drill bit. Ensure that the mag base drill stays in the same position so the 3/8" bit is drilling in the center of the 1.25" hole.
Note: The spacer can also be inserted in the 1.25" hole to use as a template to drill the 3/8" hole.
Drill a 3/8" hole through the inside perforated plate being careful not to drill too deep. From the outside end plate, the minimum drilling depth is 45 mm and the maximum drilling depth is 150 mm.
Note: This is a two person process with one person holding the inside perforated plate in place while the other person is drilling the holes. Additionally, the drilling through DOC should be done slowly as to not bend or drill through the perforated plate.
Reference Image 1.4.1 and 1.4.2
Image1.4.1
Image1.4.2
5 - Install the 1.25" spacer and slotted washer (Pacman washer) into each of the (4) drilled holes. The slotted washer will have to be angled in with needle nosed pliers and then moved in place in order to get it in the correct location. As an alternative to using needle nosed pliers, a thin wire tie can be tied around the slotted washer and lowered into the hole out of the way until it is re-positioned on top of the spacer.
Reference Images 1.5.1 and 1.5.2
Image1.5.1
Image1.5.2
6 - Once the spacer and slotted washer (Pacman washer) are installed in the DOC, install the 1.25" washer on top of the slotted washer. The 1.25" washer needs to be coated on both sides with Loctite 2620 sealant prior to installation.
From the outside of the DOC, install (2) each of the 3/8" bolt, small bolt washer, 2" washers and Graphite gasket through the holes in the slotted washers and spacers. On the inside of the DOC install an L Angle piece onto the lower 3/8" bolt threads and then