106069-5640 ZEXEL 9 410 610 204 BOSCH FUEL-INJECTION PUMP 9410610204 1060695640

Information fuel-injection pump

BOSCH 9 410 610 204 9410610204

ZEXEL 106069-5640 1060695640

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Scheme ###:

1.	[1]	134051-6220	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/45.	[1]	134311-0000	SPACER RING
1/50.	[12]	134138-0000	STUD
7.	[6]	134145-4020	PLUNGER-AND-BARREL ASSY
7/1.	[6]	134131-1920	FLANGE BUSHING
7/2.	[6]	134101-9820	PLUNGER-AND-BARREL ASSY P80
7/3.	[6]	134110-0120	DELIVERY-VALVE ASSEMBLY P1
7/4.	[6]	134116-4220	FITTING
7/5.	[6]	139722-0400	O-RING
7/6.	[6]	134117-0500	FILLER PIECE
7/7.	[6]	134112-2000	COILED SPRING
7/8.	[6]	134115-0100	GASKET
7/9.	[6]	029302-0140	PLAIN WASHER
7/10.	[6]	134135-0400	CAPSULE
7/11.	[6]	029602-0010	LOCKING WASHER
7/13.	[6]	139729-0400	O-RING
7/14.	[6]	139715-0400	O-RING
7/15.	[6]	139715-0400	O-RING
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-1000	SHIM T0.525
23/1.	[0]	139400-1100	SHIM T0.550
23/1.	[0]	139400-1200	SHIM T0.575
23/1.	[0]	139400-1300	SHIM T0.600
23/1.	[0]	139400-1400	SHIM T0.625
23/1.	[0]	139400-1500	SHIM T0.650
23/1.	[0]	139400-1600	SHIM T0.675
23/1.	[0]	139400-1700	SHIM T0.700
23/1.	[0]	139400-1800	SHIM T0.725
23/1.	[0]	139400-1900	SHIM T0.750
23/1.	[0]	139400-2000	SHIM T0.775
23/1.	[0]	139400-2100	SHIM T0.800
23/1.	[0]	139400-2200	SHIM T0.825
23/1.	[0]	139400-2300	SHIM T0.850
23/1.	[0]	139400-2400	SHIM T0.875
23/1.	[0]	139400-2500	SHIM T0.900
23/1.	[0]	139400-2600	SHIM T0.925
23/1.	[0]	139400-2700	SHIM T0.950
23/1.	[0]	139400-2800	SHIM T0.975
23/1.	[0]	139400-2900	SHIM T1.000
23/1.	[0]	139400-3000	SHIM T1.025
23/1.	[0]	139400-3100	SHIM T1.050
23/1.	[0]	139400-3200	SHIM T1.075
23/1.	[0]	139400-3300	SHIM T1.100
23/1.	[0]	139400-3400	SHIM T1.125
23/1.	[0]	139400-3500	SHIM T1.150
23/1.	[0]	139400-3600	SHIM T1.175
23/1.	[0]	139400-3700	SHIM T1.200
23/1.	[0]	139400-3800	SHIM T1.225
23/1.	[0]	139400-3900	SHIM T1.250
23/1.	[0]	139400-4000	SHIM T1.275
23/1.	[0]	139400-4100	SHIM T1.300
23/1.	[0]	139400-4200	SHIM T1.325
23/1.	[0]	139400-4300	SHIM T1.350
23/1.	[0]	139400-4400	SHIM T1.375
23/1.	[0]	139400-4500	SHIM T1.400
23/1.	[0]	139400-4600	SHIM T1.425
23/1.	[0]	139400-4700	SHIM T1.450
23/1.	[0]	139400-4800	SHIM T1.475
23/1.	[0]	139400-4900	SHIM T1.500
23/1.	[0]	139400-5000	SHIM T1.525
23/1.	[0]	139400-5100	SHIM T1.550
23/1.	[0]	139400-5200	SHIM T1.575
23/1.	[0]	139400-5300	SHIM T1.600
23/1.	[0]	139400-5400	SHIM T1.625
23/1.	[0]	139400-5500	SHIM T1.650
23/1.	[0]	139400-5600	SHIM T1.675
23/1.	[0]	139400-5700	SHIM T1.700
23/1.	[0]	139400-5800	SHIM T1.725
23/1.	[0]	139400-5900	SHIM T1.750
23/1.	[0]	139400-6000	SHIM T1.775
23/1.	[0]	139400-6100	SHIM T1.800
23/1.	[0]	139400-6200	SHIM T1.825
23/1.	[0]	139400-6300	SHIM T1.850
23/1.	[0]	139400-6400	SHIM T1.875
23/1.	[0]	139400-6500	SHIM T1.900
23/1.	[0]	139400-6600	SHIM T1.925
23/1.	[0]	139400-6700	SHIM T1.950
23/1.	[0]	139400-6800	SHIM T1.975
24.	[12]	134132-0300	PLAIN WASHER
26.	[12]	013021-0040	UNION NUT M10P1.5H8
30.	[2]	134001-0000	BUSHING
30.	[2]	134001-0000	BUSHING
32.	[1]	134256-4500	CONTROL RACK
33.	[1]	024030-2030	BEARING PIN
34.	[1]	134222-0000	BUSHING
41.	[6]	134241-0021	CONTROL SLEEVE
43.	[6]	134216-0000	SLOTTED WASHER
44.	[6]	134215-0400	COMPRESSION SPRING
45.	[6]	134217-0500	SLOTTED WASHER
47.	[6]	134200-0020	TAPPET
47/2.	[6]	134204-0000	ROLLER
47/3.	[6]	134205-0000	BUSHING
47/4.	[6]	134203-0000	BEARING PIN
47/5.	[6]	131206-0500	SLIDER
59.	[1]	016650-2230	BEARING PLATE 4T-32205(NSK)
64/1.	[0]	134303-0000	SHIM D59.8&43T1.2
64/1.	[0]	134303-0100	SHIM D59.8&43T1.5
64/1.	[0]	134303-0200	SHIM D59.8&43T1.8
64/1.	[0]	134303-0300	SHIM D59.8&43T2.0
64/1.	[0]	134303-0400	SHIM D59.8&43T0.6
67.	[4]	029010-6810	BLEEDER SCREW
71.	[1]	134371-6000	CAMSHAFT
74.	[1]	134306-0700	BEARING SHELL
75.	[2]	020106-2040	BLEEDER SCREW
79.	[1]	016650-2230	BEARING PLATE 4T-32205(NSK)
80.	[1]	134316-1700	COVER
81.	[1]	139629-0000	PACKING RING
82/1.	[0]	134314-0000	SHIM T0.1
82/1.	[0]	134314-0100	SHIM T0.12
82/1.	[0]	134314-0200	SHIM T0.14
82/1.	[0]	134314-0300	SHIM T0.16
82/1.	[0]	134314-0400	SHIM T0.18
82/1.	[0]	134314-0500	SHIM T0.3
82/1.	[0]	134314-0600	SHIM T0.5
83.	[1]	029635-5010	O-RING
84.	[1]	134563-0900	SLIDING PIECE
85.	[1]	134043-0800	COVER
86.	[1]	134042-1400	GASKET
87.	[12]	012206-1640	FLAT-HEAD SCREW
88.	[1]	134045-0100	CAPSULE
89.	[1]	026524-2940	GASKET
93.	[3]	139206-0400	UNION NUT
95.	[1]	131041-0800	GASKET
96.	[6]	134047-0000	CAPSULE
98.	[1]	029470-5010	WOODRUFF KEY
99.	[1]	023641-8410	LOCKING WASHER
100.	[1]	013121-8020	UNION NUT
116.	[1]	156636-6600	COUPLING PLATE
132.	[1]	134430-3520	EYE BOLT
133.	[2]	029341-4130	GASKET
142.	[1]	029731-0120	EYE BOLT
143.	[2]	029341-0110	GASKET
152.	[1]	131424-3420	OVER FLOW VALVE
153.	[2]	029341-4130	GASKET
162.	[1]	029731-4680	EYE BOLT
163.	[2]	029341-4130	GASKET

Include in #1:

106692-4712 as FUEL INJECTION PUMP

Cross reference number

Zexel num

Bosch num

Firm num

Name

106069-5640

9 410 610 204
NP-PE6P125/320RS3000

FUEL-INJECTION PUMP
Q 14CA FUEL INJECTION PUMP PE6P,6PD PE

Information:

Installation Of 5N7710 Fuel Injection Lines Group
(1) Remove the fuel injection lines from each fuel injection pump to the fuel nozzles. Remove the through-the-head adapter for each set of fuel lines. (2) Put an 8M4437 Seal on each 5N7730 Adapter (1). Install a new 5N7730 Adapter (1) in each bore where the former adapters were removed. Use a 9L9814 Nut (2) on each stud to fasten the adapters in position on cylinder head (3).(3) Install all of the 5N7717 Fuel Lines (4). Use a 5P9795 Seal between each line (4) nut and adapter (1), then use a 5P2060 Seal (5) at the other end of each line (4) nut and the nozzle. (4) Use a 5P9267 Seal between each nut (6) and its injection pump, and use a 5P9795 Seal between each nut (7) and adapter (1), and install the new fuel lines. Fuel lines are as follows: 5N7711 (8), 5N7712 (9), 5N7713 (10), 5N7714 (11), 5N7715 (12) and 5N7716 (13). Tighten all fuel line nuts to 40 7 N m (30 5 lb.ft.).(5) Use 8F1179 Clip (14) with the bolt and washer from the former fuel line clamp, to fasten fuel line (13) to the cylinder head.(6) Use the parts that follow to make a fuel line damper (shock cushion) for fuel lines (9) and (10) [section (A-A)]: 5N7732 Damper (15), 7B1597 Clip (16), 1D4538 Bolt (17), 5N4213 Spacer (18), 4N1278 Strip (19), 9S2299 Strip (20) and 1B5354 Nut (21) with a 9M1974 Washer. Use an S1617 Bolt (22) with a 9M1974 Washer to fasten strip (19) to the cylinder head.(7) At locations (A) and (B), use the parts that follow, to make a fuel line damper for fuel lines (8), (11) and (12); 4N1278 Strip, 9M1974 Washer, 9S2299 Strip, 1A9579 Bolt with 1B5354 Nut and two 5N7732 Dampers. Use an S1617 Bolt with a 9M1974 Washer to fasten 4N1278 Strip to the cylinder hood.Installation of 5N7741 Fuel Lines Drain Group And Alarm Switch
(1) Install a 5K9243 Elbow (1) in each 5N7730 Adapter (2). Connect five 5N7736 Tubes (3) and one 5N7737 Tube (4), then connect five 9L8557 Tees (5) and four 5N7740 Tubes (6) as shown. (2) Use two 5K6437 Clips (7) with S1617 Bolts and 9M1974 Washers, and three 8B6127 Clips (8) with existing bolts, to fasten this assembly into position. (3) Use two S1594 Bolts with 5M2894 Washers and 1D4717 Nuts to fasten 5N7733 Plate (9) to bracket (10) that is already on the engine.(4) Install 4M5317 Bushing (11), 5K9243 Elbow (12), 8B1931 Bushing (13) and 9L8496 Tee (14) with 9L8492 Plug (15) in 2N9768 Liquid Level Switch (16). Install 5N7739 Tube (17) in elbow (12), then use two S1616 Bolts, four 5P537 Washers, two 1B4330 Nuts and a 2B2404 Clip (18) to fasten switch (16), with tube (17), to plate (9) as shown. Vent passage in tube (17) must be open to the atmosphere at all times for the correct operation of this system.(5) Connect 5N7738 Tube (19) as shown, then