106061-5640 ZEXEL 9 410 612 187 BOSCH FUEL-INJECTION PUMP 9410612187 1060615640 221202112a

Information fuel-injection pump

BOSCH 9 410 612 187 9410612187

ZEXEL 106061-5640 1060615640

HINO 221202112A 221202112a

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Scheme ###:

1.	[1]	134062-4220	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/45.	[1]	134311-0000	SPACER RING
1/50.	[12]	134138-0000	STUD
7.	[6]	134146-2020	PLUNGER-AND-BARREL ASSY
7/1.	[6]	134131-1020	FLANGE BUSHING
7/2.	[6]	134152-2620	PLUNGER-AND-BARREL ASSY
7/3.	[6]	134160-0420	DELIVERY-VALVE ASSEMBLY
7/4.	[6]	134116-3521	FITTING
7/5.	[6]	029632-2070	O-RING
7/7.	[6]	134112-2300	COMPRESSION SPRING
7/8.	[6]	134115-0100	GASKET
7/9.	[6]	029302-0140	PLAIN WASHER
7/10.	[6]	134135-0200	CAPSULE
7/11.	[6]	029602-0010	LOCKING WASHER
7/12.	[6]	134137-0100	SPACER RING
7/13.	[6]	029632-9030	O-RING
7/14.	[6]	139715-0100	O-RING
7/15.	[6]	139715-0100	O-RING
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-1000	SHIM T0.525
23/1.	[0]	139400-1100	SHIM T0.550
23/1.	[0]	139400-1200	SHIM T0.575
23/1.	[0]	139400-1300	SHIM T0.600
23/1.	[0]	139400-1400	SHIM T0.625
23/1.	[0]	139400-1500	SHIM T0.650
23/1.	[0]	139400-1600	SHIM T0.675
23/1.	[0]	139400-1700	SHIM T0.700
23/1.	[0]	139400-1800	SHIM T0.725
23/1.	[0]	139400-1900	SHIM T0.750
23/1.	[0]	139400-2000	SHIM T0.775
23/1.	[0]	139400-2100	SHIM T0.800
23/1.	[0]	139400-2200	SHIM T0.825
23/1.	[0]	139400-2300	SHIM T0.850
23/1.	[0]	139400-2400	SHIM T0.875
23/1.	[0]	139400-2500	SHIM T0.900
23/1.	[0]	139400-2600	SHIM T0.925
23/1.	[0]	139400-2700	SHIM T0.950
23/1.	[0]	139400-2800	SHIM T0.975
23/1.	[0]	139400-2900	SHIM T1.000
23/1.	[0]	139400-3000	SHIM T1.025
23/1.	[0]	139400-3100	SHIM T1.050
23/1.	[0]	139400-3200	SHIM T1.075
23/1.	[0]	139400-3300	SHIM T1.100
23/1.	[0]	139400-3400	SHIM T1.125
23/1.	[0]	139400-3500	SHIM T1.150
23/1.	[0]	139400-3600	SHIM T1.175
23/1.	[0]	139400-3700	SHIM T1.200
23/1.	[0]	139400-3800	SHIM T1.225
23/1.	[0]	139400-3900	SHIM T1.250
23/1.	[0]	139400-4000	SHIM T1.275
23/1.	[0]	139400-4100	SHIM T1.300
23/1.	[0]	139400-4200	SHIM T1.325
23/1.	[0]	139400-4300	SHIM T1.350
23/1.	[0]	139400-4400	SHIM T1.375
23/1.	[0]	139400-4500	SHIM T1.400
23/1.	[0]	139400-4600	SHIM T1.425
23/1.	[0]	139400-4700	SHIM T1.450
23/1.	[0]	139400-4800	SHIM T1.475
23/1.	[0]	139400-4900	SHIM T1.500
23/1.	[0]	139400-5000	SHIM T1.525
23/1.	[0]	139400-5100	SHIM T1.550
23/1.	[0]	139400-5200	SHIM T1.575
23/1.	[0]	139400-5300	SHIM T1.600
23/1.	[0]	139400-5400	SHIM T1.625
23/1.	[0]	139400-5500	SHIM T1.650
23/1.	[0]	139400-5600	SHIM T1.675
23/1.	[0]	139400-5700	SHIM T1.700
23/1.	[0]	139400-5800	SHIM T1.725
23/1.	[0]	139400-5900	SHIM T1.750
23/1.	[0]	139400-6000	SHIM T1.775
23/1.	[0]	139400-6100	SHIM T1.800
23/1.	[0]	139400-6200	SHIM T1.825
23/1.	[0]	139400-6300	SHIM T1.850
23/1.	[0]	139400-6400	SHIM T1.875
23/1.	[0]	139400-6500	SHIM T1.900
23/1.	[0]	139400-6600	SHIM T1.925
23/1.	[0]	139400-6700	SHIM T1.950
23/1.	[0]	139400-6800	SHIM T1.975
23/1.	[0]	139400-6800	SHIM T1.975
24.	[12]	134132-0300	PLAIN WASHER D20&11T2.5
26.	[12]	013021-0040	UNION NUT M10P1.5H8
30.	[2]	134001-0000	BUSHING
30.	[2]	134001-0000	BUSHING
32.	[1]	134256-3000	CONTROL RACK
33.	[1]	024030-2030	BEARING PIN
34.	[1]	134222-0000	BUSHING
41.	[6]	134241-0320	CONTROL SLEEVE
43.	[6]	134216-0000	SLOTTED WASHER
44.	[6]	134215-0700	COILED SPRING
45.	[6]	134217-0500	SLOTTED WASHER
47.	[6]	134200-0420	TAPPET
47/2.	[1]	134204-0100	ROLLER
47/3.	[1]	134205-0000	BUSHING
47/4.	[1]	134203-0000	BEARING PIN
47/5.	[1]	131206-0500	SLIDER
59.	[1]	016650-2230	BEARING PLATE
64/1.	[0]	134303-0000	SHIM D59.8&43T1.2
64/1.	[0]	134303-0100	SHIM D59.8&43T1.5
64/1.	[0]	134303-0200	SHIM D59.8&43T1.8
64/1.	[0]	134303-0300	SHIM D59.8&43T2.0
64/1.	[0]	134303-0400	SHIM D59.8&43T0.6
67.	[4]	029010-6810	BLEEDER SCREW
71.	[1]	134371-4200	CAMSHAFT
74.	[1]	134306-0300	BEARING SHELL
75.	[2]	020106-2040	BLEEDER SCREW M6P1L20
79.	[1]	016650-2230	BEARING PLATE
80.	[1]	134316-1700	COVER
81.	[1]	139625-0000	PACKING RING
82/1.	[0]	134314-0000	SHIM T0.1
82/1.	[0]	134314-0100	SHIM T0.12
82/1.	[0]	134314-0200	SHIM T0.14
82/1.	[0]	134314-0300	SHIM T0.16
82/1.	[0]	134314-0400	SHIM T0.18
82/1.	[0]	134314-0500	SHIM T0.3
82/1.	[0]	134314-0600	SHIM T0.5
83.	[1]	029635-5010	O-RING
84.	[1]	134563-0900	SLIDING PIECE
85.	[1]	134043-0800	COVER
86.	[1]	134042-1400	GASKET
87.	[12]	012206-1640	FLAT-HEAD SCREW M6P1L16
88.	[1]	134045-0100	CAPSULE
89.	[1]	026524-2940	GASKET D28.9&24.3T2
93.	[3]	139206-0400	UNION NUT
95.	[1]	131041-0800	GASKET
96.	[6]	134047-0000	CAPSULE
98.	[1]	025805-1910	WOODRUFF KEY
118.	[1]	134496-1300	POINTER
119.	[2]	029020-6210	BLEEDER SCREW
120/1.	[0]	139400-0100	SHIM T0.2
120/1.	[0]	139400-0200	SHIM T0.3
120/1.	[0]	139400-0300	SHIM T0.5
120/1.	[0]	139400-0400	SHIM T1.0
120/1.	[0]	139400-7200	SHIM T0.1
132.	[1]	134430-3820	EYE BOLT
133.	[2]	139516-0200	GASKET
142.	[1]	134430-3000	EYE BOLT
143.	[2]	139510-0300	GASKET
152.	[1]	134424-2020	OVER FLOW VALVE
153.	[2]	139514-0300	GASKET
162A.	[1]	134424-2120	OVER FLOW VALVE
163A.	[3]	139514-0300	GASKET
357.	[1]	029731-4680	EYE BOLT
358.	[2]	139514-0300	GASKET
367.	[1]	029731-4680	EYE BOLT
368.	[2]	139514-0300	GASKET

Include in #1:

106671-8133 as FUEL INJECTION PUMP

Cross reference number

Zexel num

Bosch num

Firm num

Name

106061-5640

9 410 612 187

221202112A HINO

FUEL-INJECTION PUMP
* Q

Information:

Before any service work is done on the fuel system, the outer surface of the injection pump housing must be clean.
1. Disconnect two fuel lines (1) from the fuel transfer pump. 2. Remove two bolts (3) and fuel transfer pump (2).Install Fuel Transfer Pump
1. Put fuel transfer pump (1) in position and install the two bolts that hold it to the fuel pump housing. 2. Connect two lines (2) to the fuel transfer pump.Disassemble Fuel Transfer Pump
start by:a) remove fuel transfer pump 1. Remove bolts (1) that hold transfer pump cover (2) to transfer pump body (5).2. Remove bolts and clamps (4) from the tachometer drive adapter. Remove tachometer drive adapter (3) from the cover. 3. Remove lip type seal (6) from the cover. Remove plug and O-ring seal (7), seat (8), spring (9) and valve (10) from the cover. 4. Remove nut (14) on end of shaft (11) and remove gear (17) and key (12) from the shaft. Remove O-ring seal (13) and the shaft from the body (5).5. Remove idler gear (15) from shaft (16).6. Remove the bearings and the two lip type seals from the body.7. Remove the check valve and shaft (16) from the body.Assemble Fuel Transfer Pump
1. Clean the openings (ports) for the fuel passage in body (3).2. Install shaft (1) and check valve (2) in the body with tooling (A).3. Install smaller bearing (4) in the body with tooling (B). Install the bearing until it is even with the machined surface of the body. 4. Install seal (5) in the body with tooling (C). Install the seal until it is .969 in. (24.6 mm) from the top surface of the body and with the lip toward bearing (4) as shown.5. Install seal (6) in body (3) with tooling (D). Install the seal until it is .563 in. (14.3 mm) from the top surface of the body and with the lip toward the top surface of body (3) as shown. 6. Install the large bearing in body (3) with tooling (E). Install the bearing even with the outside surface of the body. 7. Install the seal in cover (7) with tooling (C). Install the seal with the lip toward the inside of the cover and until it is .750 in. (19.1 mm) below the outside surface of the cover.8. Install the fuel bypass valve, the valve, spring, seal, O-ring seal and plug (14) in the cover. Tighten the plug to a torque of 27 3 lb.ft. (38 4 N m).9. Install shaft (9) in the body. Install gear (13) on the shaft to make an alignment with the gear on the shaft.10. Put 7M7260 Liquid Gasket Material on surface of cover (8). Install the cover on the body.
Do not let liquid gasket material enter the pump.
11. Install the six bolts that hold the cover (7) to the body. Install the O-ring seal to the body. The shaft must turn freely after the bolts that hold the cover in position are tightened.12.