106060-7420 ZEXEL 9 410 610 478 BOSCH FUEL-INJECTION PUMP 9410610478 1060607420 221201880a

Information fuel-injection pump

BOSCH 9 410 610 478 9410610478

ZEXEL 106060-7420 1060607420

HINO 221201880A 221201880a

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Scheme ###:

1.	[1]	134000-7421	PUMP HOUSING
1/2.	[1]	131002-2700	ADAPTOR
1/3.	[1]	131002-2700	ADAPTOR
1/11.	[1]	134026-0000	CAPSULE
1/30.	[3]	029040-6020	STUD
1/45.	[1]	134311-0000	SPACER RING
1/50.	[12]	134138-0000	STUD
7.	[6]	134145-3720	PLUNGER-AND-BARREL ASSY
7/1.	[6]	134131-0520	FLANGE BUSHING
7/2.	[6]	134151-8020	PLUNGER-AND-BARREL ASSY
7/3.	[6]	134110-1920	DELIVERY-VALVE ASSEMBLY
7/4.	[6]	134116-2520	FITTING
7/5.	[6]	029632-2070	O-RING
7/7.	[6]	134112-0500	COMPRESSION SPRING
7/8.	[6]	134115-0100	GASKET
7/9.	[6]	029302-0140	PLAIN WASHER
7/10.	[6]	134135-0200	CAPSULE
7/11.	[6]	029602-0010	LOCKING WASHER
7/12.	[6]	134137-0100	SPACER RING
7/13.	[6]	029632-9030	O-RING
7/14.	[6]	029631-5020	O-RING
7/15.	[6]	029631-5020	O-RING
23/1.	[0]	139400-0900	SHIM T0.500
23/1.	[0]	139400-1000	SHIM T0.525
23/1.	[0]	139400-1100	SHIM T0.550
23/1.	[0]	139400-1200	SHIM T0.575
23/1.	[0]	139400-1300	SHIM T0.600
23/1.	[0]	139400-1400	SHIM T0.625
23/1.	[0]	139400-1500	SHIM T0.650
23/1.	[0]	139400-1600	SHIM T0.675
23/1.	[0]	139400-1700	SHIM T0.700
23/1.	[0]	139400-1800	SHIM T0.725
23/1.	[0]	139400-1900	SHIM T0.750
23/1.	[0]	139400-2000	SHIM T0.775
23/1.	[0]	139400-2100	SHIM T0.800
23/1.	[0]	139400-2200	SHIM T0.825
23/1.	[0]	139400-2300	SHIM T0.850
23/1.	[0]	139400-2400	SHIM T0.875
23/1.	[0]	139400-2500	SHIM T0.900
23/1.	[0]	139400-2600	SHIM T0.925
23/1.	[0]	139400-2700	SHIM T0.950
23/1.	[0]	139400-2800	SHIM T0.975
23/1.	[0]	139400-2900	SHIM T1.000
23/1.	[0]	139400-3000	SHIM T1.025
23/1.	[0]	139400-3000	SHIM T1.025
23/1.	[0]	139400-3100	SHIM T1.050
23/1.	[0]	139400-3200	SHIM T1.075
23/1.	[0]	139400-3300	SHIM T1.100
23/1.	[0]	139400-3400	SHIM T1.125
23/1.	[0]	139400-3500	SHIM T1.150
23/1.	[0]	139400-3600	SHIM T1.175
23/1.	[0]	139400-3700	SHIM T1.200
23/1.	[0]	139400-3800	SHIM T1.225
23/1.	[0]	139400-3900	SHIM T1.250
23/1.	[0]	139400-4000	SHIM T1.275
23/1.	[0]	139400-4100	SHIM T1.300
23/1.	[0]	139400-4200	SHIM T1.325
23/1.	[0]	139400-4300	SHIM T1.350
23/1.	[0]	139400-4400	SHIM T1.375
23/1.	[0]	139400-4500	SHIM T1.400
23/1.	[0]	139400-4600	SHIM T1.425
23/1.	[0]	139400-4700	SHIM T1.450
23/1.	[0]	139400-4800	SHIM T1.475
23/1.	[0]	139400-4900	SHIM T1.500
23/1.	[0]	139400-5000	SHIM T1.525
23/1.	[0]	139400-5100	SHIM T1.550
23/1.	[0]	139400-5200	SHIM T1.575
23/1.	[0]	139400-5300	SHIM T1.600
23/1.	[0]	139400-5400	SHIM T1.625
23/1.	[0]	139400-5500	SHIM T1.650
23/1.	[0]	139400-5600	SHIM T1.675
23/1.	[0]	139400-5700	SHIM T1.700
23/1.	[0]	139400-5800	SHIM T1.725
23/1.	[0]	139400-5900	SHIM T1.750
23/1.	[0]	139400-6000	SHIM T1.775
23/1.	[0]	139400-6100	SHIM T1.800
23/1.	[0]	139400-6200	SHIM T1.825
23/1.	[0]	139400-6300	SHIM T1.850
23/1.	[0]	139400-6400	SHIM T1.875
23/1.	[0]	139400-6500	SHIM T1.900
23/1.	[0]	139400-6600	SHIM T1.925
23/1.	[0]	139400-6700	SHIM T1.950
23/1.	[0]	139400-6800	SHIM T1.975
24.	[6]	134132-0100	PLAIN WASHER
26.	[12]	013021-0040	UNION NUT M10P1.5H8
30.	[2]	134001-0000	BUSHING
30.	[2]	134001-0000	BUSHING
32.	[1]	134256-0000	CONTROL RACK
33.	[1]	024030-2030	BEARING PIN
34.	[1]	134222-0000	BUSHING
41.	[6]	134241-0021	CONTROL SLEEVE
43.	[6]	134216-0000	SLOTTED WASHER
44.	[6]	134215-0400	COMPRESSION SPRING
45.	[6]	134217-0500	SLOTTED WASHER
47.	[6]	134200-0020	TAPPET
47/2.	[1]	134204-0000	ROLLER
47/3.	[1]	134205-0000	BUSHING
47/4.	[1]	134203-0000	BEARING PIN
47/5.	[1]	131206-0500	SLIDER
59.	[1]	016650-2230	BEARING PLATE
64/1.	[0]	134303-0000	SHIM D59.8&43T1.2
64/1.	[0]	134303-0100	SHIM D59.8&43T1.5
64/1.	[0]	134303-0200	SHIM D59.8&43T1.8
64/1.	[0]	134303-0300	SHIM D59.8&43T2.0
64/1.	[0]	134303-0400	SHIM D59.8&43T0.6
67.	[4]	029010-6810	BLEEDER SCREW
71.	[1]	134371-2500	CAMSHAFT
74.	[1]	134306-0000	BEARING SHELL
75.	[2]	020106-2040	BLEEDER SCREW M6P1L20
79.	[1]	016650-2230	BEARING PLATE
80.	[1]	134316-1700	COVER
81.	[1]	139625-0000	PACKING RING
82/1.	[0]	134314-0000	SHIM T0.1
82/1.	[0]	134314-0100	SHIM T0.12
82/1.	[0]	134314-0200	SHIM T0.14
82/1.	[0]	134314-0300	SHIM T0.16
82/1.	[0]	134314-0400	SHIM T0.18
82/1.	[0]	134314-0500	SHIM T0.3
82/1.	[0]	134314-0600	SHIM T0.5
83.	[1]	029635-5010	O-RING
84.	[1]	134563-0900	SLIDING PIECE
85.	[1]	134043-0800	COVER
86.	[1]	134042-1400	GASKET
87.	[12]	012206-1640	FLAT-HEAD SCREW M6P1L16
88.	[1]	134045-0100	CAPSULE
89.	[1]	026524-2940	GASKET D28.9&24.3T2
93.	[3]	139206-0400	UNION NUT
95.	[1]	131041-0800	GASKET
96.	[6]	134047-0000	CAPSULE
98.	[1]	025805-1910	WOODRUFF KEY
118.	[1]	134496-1300	POINTER
119.	[2]	029020-6210	BLEEDER SCREW
120/1.	[0]	139400-0100	SHIM T0.2
120/1.	[0]	139400-0200	SHIM T0.3
120/1.	[0]	139400-0300	SHIM T0.5
120/1.	[0]	139400-0400	SHIM T1.0
120/1.	[0]	139400-7200	SHIM T0.1
132.	[1]	134430-1600	EYE BOLT
133.	[2]	139516-0000	GASKET
142.	[1]	134430-3000	EYE BOLT
143.	[2]	139510-0100	GASKET
152.	[1]	029731-4680	EYE BOLT
153.	[2]	139514-0100	GASKET
160.	[1]	134400-0300	ADAPTOR
161A.	[1]	134424-2920	OVER FLOW VALVE
162.	[1]	139514-0100	GASKET
163A.	[2]	139512-0100	GASKET

Include in #1:

106672-3360 as FUEL INJECTION PUMP

106672-3363

106672-3670

Cross reference number

Zexel num

Bosch num

Firm num

Name

106060-7420
106060-7421

9 410 610 478

221201880A HINO

FUEL-INJECTION PUMP
* Q

Information:

Table 1
Required Parts
Callout Part Number Description Qty
1 7E-3870 Muffler Clamp 1
2 309-3554 Diesel Particulate Filter Group 1
3 309-3592 Clamp Assembly 1
4 309-3864 Tube 1
5 122-4026 Spacer 4
6 7X-0605 Hard Washer 6
7 8T-4244 Nut 2
8 8T-4910 Bolt 4
9 271-6537 Exhaust Monitor Group 1
10 216-7990 Installation Assembly 1
11 282-0031 Remote Display 1
12 220-3778 Adapter Cable Assembly (INTERFACE) 1 Parts Location
Illustration 2 g01549193
(1) 7E-3870 Muffler Clamp (2) 309-3554 Diesel Particulate Filter Group (3) 309-3592 Clamp Assembly (4) 309-3864 Tube (5) 122-4026 Spacer (6) 7X-0605 Hard Washer (7) 8T-4244 Nut (8) 8T-4910 Bolt Installation Procedure
You must read and thoroughly understand the guidelines in Special Instruction, REHS1807, "Installation Guide for Particulate Trap Exhaust Filters" before you attempt any part of the following installation procedure.The installation procedure that follows is specific for the listed machines.Diesel Particulate Filter Installation
Remove the existing muffler.
Illustration 3 g01457287
(A) Flared end (1) 7E-3870 Muffler Clamp (4) 309-3864 Tube
Install 309-3864 Tube (4) by attaching flared end (A) to the turbocharger. Leave 7E-3870 Muffler Clamp (1) loosely attached on the other end of tube (4) .
Illustration 4 g01457295
(3) 309-3592 Clamp Assembly (Lower half) (5) 122-4026 Spacer (6) 7X-0605 Hard Washer (8) 8T-4910 Bolt
Remove the two bolts, two hard washers, two lock washers, and two nuts from 309-3592 Clamp Assembly (3). Keep these parts together with the upper half of the clamp assembly. These parts will be reinstalled in Step 8.
Install the lower half of 309-3592 Clamp Assembly (3) to the existing bracket near the turbocharger by using two 8T-4910 Bolts (8), two 7X-0605 Hard Washers (6), and two 122-4026 Spacers (5). Refer to Illustration 4.
Illustration 5 g01457434
(1) 7E-3870 Muffler Clamp (2) 309-3554 Diesel Particulate Filter Group (4) 309-3864 Tube (5) 122-4026 Spacer (6) 7X-0605 Hard Washer (7) 8T-4244 Nut (8) 8T-4910 Bolt
Install 309-3554 Diesel Particulate Filter Group (2) by inserting the inlet tube of the diesel particulate filter over 309-3864 Tube (4). The weight of the diesel particulate filter group is approximately 40 kg (88 lb).
Secure the diesel particulate filter to the other bracket on the engine block by using two 8T-4910 Bolts (8), two 8T-4244 Nuts (7), two 122-4026 Spacers (5), and four 7X-0605 Hard Washers (6) .
Tighten 7E-3870 Muffler Clamp (1) over the inlet tube of the diesel particulate filter