Information fuel-injection pump
BOSCH
9 461 619 363
9461619363
ZEXEL
104646-1222
1046461222
Rating:
Include in #2:
104746-1222
as FUEL INJECTION PUMP
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Illustration 48 g06190445
520-9215 Junction Box As
Install the terminal strip rail in the new junction box.
Install the button plugs and harness nuts in the new junction box.
Illustration 49 g06190413
Replace terminal blocks 1, 2, 10, and 11 with new 314-9086 Terminal Block and 314-9090 Terminal Cover.
Illustration 50 g06190439
(1) 419-4954 Gaskets
Route harnesses through the two exterior gaskets (1) and the nuts (interior) and land in terminal blocks.
Illustration 51 g06190441
Install the terminal markers on new terminals 1, 2, 10, and 11.
Illustration 52 g06190442
(2) 438-9639 Film
(3) 133-6623 Wire As
Attach ground wire (3) to the junction box and the door of the junction box.
Attach film (2) to the junction box door.
Check the continuity from terminal blocks to connector.Converting a 438-0996 Box Wiring Gp/ 438-0992 Box Wiring Gp to a 521-2975 Box Wiring Gp/ 521-2976 Box Wiring Gp
Removal Procedure
Illustration 53 g06184633
Illustration 54 g06184635
Illustration 55 g06184638
Disassemble the box wiring group.
Remove the terminal strip rail.
Remove the wires from terminal blocks.Installation Procedure
Table 18
New Parts
Qty Part Number Part Name
1 133-6623 Wire As
1 419-4954 Gasket
1 450-9656(1) Film
1 450-9658(2) Film
1 520-9217 Junction Box As
(1) The 450-9656 Film is for the 521-2976 Box Wiring Gp outlet of the CEM.
(2) The 450-9658 Film is for the 521-2975 Box Wiring Gp inlet of the CEM.
Illustration 56 g06190450
(1) 520-9217 Junction Box As
Install the terminal strip rail in the new junction box.
Install the button plug and harness nut in the new junction box.
Illustration 57 g06190453
(1) Cover plate
(2) 419-4954 Gasket
Route harness through the one exterior gasket (2) and the nut (interior) and land in terminal blocks.
Relocate the cover plate (1) from the top to the bottom.
Illustration 58 g06190462
(3) 133-6623 Wire As
(4) 438-9639 Film
Attach ground wire (3) to the junction box and the door of the junction box.
Attach film (4) to the junction box door.
Check the continuity from terminal blocks to connector.