Information fuel-injection pump
BOSCH
9 461 616 096
9461616096
ZEXEL
104645-3780
1046453780
Rating:
Include in #2:
104745-3780
as FUEL INJECTION PUMP
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Required Parts
Table 1
Required Parts List
Item Qty New Part Number Part Name Former Part Number(1)
1 1 525-3348 Plate As 461-5730
2 1 398-2993 Tank Filler Cap 398-3011
3 1 525-3357 Cover As 431-4872
4 4 9X-2038 Washer 5P-4115
5 4 8T-4138 Bolt -
6 1 246-2641 Padlock -
7 1 525-3351 (2) Guard As 461-5732
(1) The former part number listed is for reference only and may differ.
(2) For Heavy Duty(HD) rear guard assembly.Standard Rear Plate Assembly
Illustration 1 g06212425
(A) 447-5514 Film
(B) 430-3036 Film
(C) For english use 484-5902 Film and for international use 393-2614 FilmHeavy Duty Rear Guard Assembly
Illustration 2 g06212430Rework Procedure - Heavy Duty Rear Guard Assembly
Description: To adapt early heavy duty rear guard assembly (with DEF door design) for assembly with new standard rear plate assembly.Note: This rework will not provide the heavy duty shroud on the guard assembly (7) at the fill opening, that comes on the new heavy duty rear guard assembly from the factory as shown in the Illustration 2. Only the shroud on the new standard rear plate assembly (1) will be in place to protect that fill location as shown in the Illustration 2.
Illustration 3 g06213073
(D) door
(E) hinge
Remove the hinge (E) and door (D).
Illustration 4 g06212502
Cutout section with rounded corners
(F) 190 mm (7.5 inch)
(G) 40 mm (1.8 inch)
(H) 40 mm (1.8 inch)
(I) 95 mm (3.7 inch)
Illustration 5 g06212524
Cutout section with chamfered corners
(J) 55 mm (2.2 inch)
(K) 15 mm (0.6 inch)
(L) 80 mm (3.2 inch)
Cutout section from opening down by a clearance of (H) from original radius (G). The cutout should extend the entire width of opening. But corners can be significantly rounded as per dimensions shown in the Illustration 4 or chamfered as per dimensions shown in the Illustration 5. Either method is acceptable.Note: If DEF in the hydraulic tank is suspected, do not start the engine or operate the machine without first reviewing Special Instruction , M0064940 for procedure to address inadvertent adding of DEF to the machine hydraulic tank.
Table 1
Required Parts List
Item Qty New Part Number Part Name Former Part Number(1)
1 1 525-3348 Plate As 461-5730
2 1 398-2993 Tank Filler Cap 398-3011
3 1 525-3357 Cover As 431-4872
4 4 9X-2038 Washer 5P-4115
5 4 8T-4138 Bolt -
6 1 246-2641 Padlock -
7 1 525-3351 (2) Guard As 461-5732
(1) The former part number listed is for reference only and may differ.
(2) For Heavy Duty(HD) rear guard assembly.Standard Rear Plate Assembly
Illustration 1 g06212425
(A) 447-5514 Film
(B) 430-3036 Film
(C) For english use 484-5902 Film and for international use 393-2614 FilmHeavy Duty Rear Guard Assembly
Illustration 2 g06212430Rework Procedure - Heavy Duty Rear Guard Assembly
Description: To adapt early heavy duty rear guard assembly (with DEF door design) for assembly with new standard rear plate assembly.Note: This rework will not provide the heavy duty shroud on the guard assembly (7) at the fill opening, that comes on the new heavy duty rear guard assembly from the factory as shown in the Illustration 2. Only the shroud on the new standard rear plate assembly (1) will be in place to protect that fill location as shown in the Illustration 2.
Illustration 3 g06213073
(D) door
(E) hinge
Remove the hinge (E) and door (D).
Illustration 4 g06212502
Cutout section with rounded corners
(F) 190 mm (7.5 inch)
(G) 40 mm (1.8 inch)
(H) 40 mm (1.8 inch)
(I) 95 mm (3.7 inch)
Illustration 5 g06212524
Cutout section with chamfered corners
(J) 55 mm (2.2 inch)
(K) 15 mm (0.6 inch)
(L) 80 mm (3.2 inch)
Cutout section from opening down by a clearance of (H) from original radius (G). The cutout should extend the entire width of opening. But corners can be significantly rounded as per dimensions shown in the Illustration 4 or chamfered as per dimensions shown in the Illustration 5. Either method is acceptable.Note: If DEF in the hydraulic tank is suspected, do not start the engine or operate the machine without first reviewing Special Instruction , M0064940 for procedure to address inadvertent adding of DEF to the machine hydraulic tank.