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104300-5160 ZEXEL 9 410 613 302 BOSCH FUEL-INJECTION PUMP 9410613302 1043005160


 

Information fuel-injection pump

BOSCH 9 410 613 302 9410613302
ZEXEL 104300-5160 1043005160
104300-5160 FUEL-INJECTION PUMP
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Buy FUEL-INJECTION PUMP 104300-5160 zexel genuine, new aftermarket engine parts with delivery

Scheme ###:

PUMP HOUSING
1. [1] 130050-3320 PUMP HOUSING
1/30. [2] 029040-6320 STUD
1/40. [1] 131420-0420 BLEEDER SCREW
1/41. [1] 026512-1540 GASKET
2. [1] 130010-0700 COVER
3. [3] 029050-5040 FLAT-HEAD SCREW
5. [1] 130042-0100 SEAL RING
16. [1] 130010-0600 COVER
19. [2] 029300-6030 PLAIN WASHER
20. [2] 014110-6440 LOCKING WASHER
21. [2] 013020-6040 UNION NUT
22. [1] 130040-0200 COVER
23. [1] 130041-0200 O-RING
24. [1] 130042-0400 SEAL RING
25. [4] 029050-5040 FLAT-HEAD SCREW
30. [2] 130101-4220 PLUNGER-AND-BARREL ASSY
36. [2] 130110-0320 DELIVERY-VALVE ASSEMBLY
37. [2] 131112-0600 COILED SPRING
40. [2] 130115-0000 GASKET
41. [2] 130116-0520 FITTING
42. [2] 131117-3200 SLOTTED WASHER
45. [1] 130122-0420 PLATE
55. [2] 130200-0220 TAPPET
55/2. [2] 130201-0000 UNION NUT
55/3. [2] 130202-0100 HEXAGON SCREW
55/4. [2] 130203-0100 BEARING PIN
55/5. [2] 152112-0100 ROLLER
55/6. [2] 130206-0000 SLIDER
61. [2] 130215-0100 COMPRESSION SPRING
62. [2] 130216-0000 SLOTTED WASHER
63. [2] 130217-0000 SLOTTED WASHER
67. [1] 130223-0920 CONTROL RACK
68. [1] 131226-0300 FLAT-HEAD SCREW
76. [1] 130240-0100 PINION
77. [1] 130241-0100 CONTROL SLEEVE
77A. [1] 130241-0200 CONTROL SLEEVE
78. [1] 131242-0100 FLAT-HEAD SCREW
90. [1] 130300-2400 CAMSHAFT
91. [1] 028001-7010 BEARING PLATE
91A. [1] 016630-2640 BEARING PLATE
92. [1] 130302-0100 SPACER RING
92A. [1] 130302-0200 SPACER RING
93/1. [0] 029311-7010 SHIM
93/1. [0] 029311-7020 SHIM
93/1. [0] 029311-7030 SHIM
93/1. [0] 029311-7040 SHIM
93/1. [0] 029311-7050 SHIM
93/1. [0] 029311-7060 SHIM
93/1. [0] 029311-7070 SHIM
93/1. [0] 029311-7090 SHIM
93/1. [0] 029311-7210 SHIM
93/1. [0] 029311-7220 SHIM
93/1. [0] 139417-0000 SHIM
93A/1. [0] 029311-7010 SHIM
93A/1. [0] 029311-7020 SHIM
93A/1. [0] 029311-7030 SHIM
93A/1. [0] 029311-7040 SHIM
93A/1. [0] 029311-7050 SHIM
93A/1. [0] 029311-7060 SHIM
93A/1. [0] 029311-7070 SHIM
93A/1. [0] 029311-7090 SHIM
93A/1. [0] 029311-7210 SHIM
93A/1. [0] 029311-7220 SHIM
93A/1. [0] 139417-0000 SHIM
100. [1] 029621-7020 PACKING RING
101. [1] 130316-1000 COVER
104. [3] 020006-1440 BLEEDER SCREW
110. [1] 013121-2040 UNION NUT
111. [1] 014111-2440 LOCKING WASHER
112. [1] 025803-1610 WOODRUFF KEY
116. [1] 029711-2050 INLET UNION
117. [1] 029731-2010 EYE BOLT
118. [2] 026512-1540 GASKET
165. [1] 130448-0400 CAP
501. [1] 130531-1320 CONTROL LEVER
503. [1] 154324-1900 LEVER SHAFT
504. [1] 029630-8080 O-RING
505. [0] 029311-1070 SHIM
505B. [0] 029311-1090 SHIM
505C. [0] 029311-1020 PLAIN WASHER
506. [2] 029050-5040 FLAT-HEAD SCREW
510. [1] 130524-0100 SWIVELLING LEVER
514. [1] 130510-0100 GOVERNOR SPRING
516. [1] 130520-0400 TENSIONING LEVER
517. [1] 154031-2800 FLAT-HEAD SCREW
518. [1] 130522-0800 GUIDE LEVER
519. [1] 130526-0600 CONTROL LEVER
520. [1] 130523-0900 LEVER SHAFT
522. [1] 029620-8020 PACKING RING
522B. [1] 139606-0000 PACKING RING
523/1. [0] 029311-2040 SHIM
523/1. [0] 029311-2050 SHIM
523/1. [0] 029311-2060 SHIM
523/1. [0] 029311-2070 SHIM
523/1. [0] 029311-2130 SHIM
523/1. [0] 029311-2140 SHIM
523/1. [0] 029311-2150 SHIM
523/1. [0] 029311-2160 SHIM
524. [1] 130501-0200 SLIDING PIECE
528. [1] 154102-0820 FLYWEIGHT ASSEMBLY
530. [1] 014110-8440 LOCKING WASHER
531. [1] 029230-8000 UNION NUT
535. [1] 029300-8210 PLAIN WASHER
536. [1] 154171-4000 COILED SPRING
537/1. [0] 029310-8010 PLAIN WASHER
537/1. [0] 029310-8020 PLAIN WASHER
537/1. [0] 029310-8490 SHIM
537/1. [0] 029310-8500 SHIM
541. [1] 154350-7600 GASKET
542. [1] 130540-0120 COVER
543. [8] 020006-1240 BLEEDER SCREW
545. [1] 154011-0800 HEXAGON NUT
547. [1] 155615-1000 FLAT-HEAD SCREW
548. [1] 029240-6010 UNION NUT
569. [1] 026512-1540 GASKET
570. [1] 029111-2070 CAPSULE
583. [1] 155615-1000 FLAT-HEAD SCREW
584. [1] 029240-6010 UNION NUT
600. [1] 130526-0120 CONTROL LEVER
601. [1] 154206-1400 BUSHING
602. [1] 130532-0600 COILED SPRING
603. [1] 130527-0100 BUSHING
604. [1] 029300-8010 PLAIN WASHER
605. [1] 130527-0200 PLAIN WASHER
606. [1] 015320-1540 SPLIT PIN
607. [1] 130527-0300 SPACER BUSHING

Include in #1:

104302-1050 as FUEL INJECTION PUMP

Cross reference number

Zexel num
Bosch num
Firm num
Name
104300-5160 
9 410 613 302 
NP-PES2K55C210RS2 
   
FUEL-INJECTION PUMP
Q




Information:


Before any service work is to be done on this fuel system, the outer surface of the injection pump housing must be clean.
The fuel injection pump housing and governor has been removed from the engine for illustration purposes. 1. Remove the flange (1) and the flange assembly from the cover.2. Remove the cover (2) from the pump housing. 3. Remove the bypass valve (3) and springs from the pump housing. 4. Install tooling (A) on the fuel injection pump and loosen the bushing from the pump housing. Do not loosen the screws (4) that hold the levers to the shaft when removing or installing pumps. If the levers are moved, fuel pump calibration will be changed. 5. Remove the fuel injection pump (5) from the pump housing. The sleeve (6) on the plunger will slide off the lever as the pump is removed.6. Do Steps 4 and 5 for the remainder of the pumps.Install Fuel Injection Pumps
1. Turn the camshaft until the lifter for the pump to be installed is at its lowest position. 2. Install the fuel injection pump (1) in the bore of the pump housing.3. The sleeve (2) will be engaged with the lever when the pump is installed correctly.
If the levers have been moved on the shaft, fuel pump calibration must be made. (See Testing and Adjusting).
4. Tighten the bushing with tooling (A) to a torque of 70 5 lb.ft. (9.7 0.7 mkg).5. Do Steps 1 through 4 for the remainder of the pumps. 6. Install the bypass valve and spring (3) in the pump housing. 7. Install the cover (5) on the pump housing. Be sure the spring (3) is in the bore in the cover.8. Install the flange (4) and the flange assembly on the cover.Disassemble Fuel Injection Pumps
start by: a) remove fuel injection pumps 1. Remove the bushing (1) and seal from the bonnet (2).2. Remove the ring (3) from the bonnet and barrel (7). Remove the check valve (6) and spring (4) from the bonnet.3. Remove the spring (8) and washer (5). Remove the plunger (9) and sleeve (10). Keep the plunger and sleeve with their respective barrel for installation. Do not use plungers, sleeves and barrels with other plungers, sleeves and barrels.Assemble Fuel Injection Pumps
1. Install the sleeve (4), plunger (5), spring (2) and washer (3) on the barrel (1). Be sure the sleeve and plunger are installed in their original barrel and the large hole in the plunger is up. The sleeve must be installed with the thin flange up.2. Install the check valve and spring in the bonnet. Connect the barrel and bonnet and install the ring. Install the seal and bushing on the bonnet.end by: a) install fuel injection pumps

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Group cross 104300-5160 ZEXEL

104300-5160  
9 410 613 302 
NP-PES2K55C210RS2 
 
FUEL-INJECTION PUMP
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