Information fuel-injection pump
BOSCH
9 410 613 842
9410613842
ZEXEL
104300-4462
1043004462
ISUZU
8944299562
8944299562
Rating:
Scheme ###:
| 1. | [1] | 130070-1220 | PUMP HOUSING |
| 1/30. | [2] | 029040-6320 | STUD |
| 1/40. | [1] | 131420-0420 | BLEEDER SCREW |
| 1/41. | [1] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 2. | [1] | 130010-1100 | COVER |
| 3. | [4] | 029050-5040 | FLAT-HEAD SCREW M5P0.8L9 |
| 5. | [1] | 130042-0500 | SEAL RING |
| 16. | [1] | 130010-1200 | COVER |
| 19. | [2] | 029300-6030 | PLAIN WASHER D11&6.4T0.5 |
| 20. | [2] | 014110-6440 | LOCKING WASHER |
| 21. | [2] | 013020-6040 | UNION NUT M6P1H5 |
| 23. | [1] | 130041-0200 | O-RING |
| 24. | [1] | 130042-0600 | SEAL RING |
| 25. | [4] | 029050-5040 | FLAT-HEAD SCREW M5P0.8L9 |
| 30. | [4] | 130101-4520 | PLUNGER-AND-BARREL ASSY |
| 36. | [4] | 130110-0220 | DELIVERY-VALVE ASSEMBLY |
| 37. | [4] | 131112-0600 | COILED SPRING |
| 40. | [4] | 130115-0000 | GASKET |
| 41. | [4] | 130116-0520 | FITTING |
| 42. | [4] | 131117-3200 | SLOTTED WASHER |
| 45. | [2] | 130122-0420 | PLATE |
| 55. | [4] | 130200-0220 | TAPPET |
| 55/2. | [1] | 130201-0000 | UNION NUT |
| 55/3. | [1] | 130202-0100 | HEXAGON SCREW |
| 55/4. | [1] | 130203-0100 | BEARING PIN |
| 55/5. | [1] | 152112-0100 | ROLLER |
| 55/6. | [1] | 130206-0000 | SLIDER |
| 61. | [4] | 130215-0000 | COMPRESSION SPRING |
| 62. | [4] | 130216-0000 | SLOTTED WASHER |
| 63. | [4] | 130217-0000 | SLOTTED WASHER |
| 67. | [1] | 130223-1220 | CONTROL RACK |
| 68. | [1] | 131226-0300 | FLAT-HEAD SCREW |
| 76. | [4] | 130240-0100 | PINION |
| 77. | [4] | 130241-0100 | CONTROL SLEEVE |
| 78. | [4] | 131242-0100 | FLAT-HEAD SCREW |
| 90. | [1] | 130300-2100 | CAMSHAFT |
| 91. | [1] | 028001-7010 | BEARING PLATE |
| 91A. | [1] | 016630-2640 | BEARING PLATE |
| 92. | [1] | 130302-0100 | SPACER RING |
| 92A. | [1] | 130302-0200 | SPACER RING |
| 93/1. | [0] | 029311-7010 | SHIM D22&17T0.1 |
| 93/1. | [0] | 029311-7020 | SHIM D22&17T0.12 |
| 93/1. | [0] | 029311-7030 | SHIM D22&17T0.14 |
| 93/1. | [0] | 029311-7040 | SHIM D22&17T0.16 |
| 93/1. | [0] | 029311-7050 | SHIM D22&17T0.18 |
| 93/1. | [0] | 029311-7060 | SHIM D22&17T0.5 |
| 93/1. | [0] | 029311-7070 | SHIM D22&17T1.0 |
| 93/1. | [0] | 029311-7090 | SHIM D22&17T0.3 |
| 93/1. | [0] | 029311-7210 | SHIM D22&17T0.7 |
| 93/1. | [0] | 029311-7220 | SHIM D22&17T1.4 |
| 93/1. | [0] | 139417-0000 | SHIM D22&17T2.4 |
| 93A/1. | [0] | 029311-7010 | SHIM D22&17T0.1 |
| 93A/1. | [0] | 029311-7020 | SHIM D22&17T0.12 |
| 93A/1. | [0] | 029311-7030 | SHIM D22&17T0.14 |
| 93A/1. | [0] | 029311-7040 | SHIM D22&17T0.16 |
| 93A/1. | [0] | 029311-7050 | SHIM D22&17T0.18 |
| 93A/1. | [0] | 029311-7060 | SHIM D22&17T0.5 |
| 93A/1. | [0] | 029311-7070 | SHIM D22&17T1.0 |
| 93A/1. | [0] | 029311-7090 | SHIM D22&17T0.3 |
| 93A/1. | [0] | 029311-7210 | SHIM D22&17T0.7 |
| 93A/1. | [0] | 029311-7220 | SHIM D22&17T1.4 |
| 93A/1. | [0] | 139417-0000 | SHIM D22&17T2.4 |
| 100. | [1] | 029621-7020 | PACKING RING |
| 101. | [1] | 130316-0500 | COVER |
| 104. | [3] | 020006-1440 | BLEEDER SCREW M6P1L14 |
| 107. | [1] | 156635-9520 | COUPLING PLATE |
| 107/1. | [1] | 156635-9500 | COUPLING PLATE |
| 107/2. | [1] | 156211-8100 | TOOTHED GEAR |
| 107/3. | [4] | 020018-2270 | BLEEDER SCREW M8P1.25L22 7T |
| 107/4. | [1] | 131325-2700 | UNION NUT |
| 107/5. | [1] | 014111-2420 | LOCKING WASHER |
| 112. | [1] | 025803-1610 | WOODRUFF KEY |
| 117. | [1] | 139812-0900 | EYE BOLT |
| 118. | [2] | 029341-2080 | GASKET |
| 121. | [2] | 029010-6010 | CAPSULE M6P1.0L7 |
| 122. | [2] | 026506-1040 | GASKET D9.9&6.2T1 |
| 165. | [1] | 130448-0400 | CAP |
| 191. | [1] | 130459-0720 | BRACKET |
| 191/2. | [3] | 029040-8600 | STUD |
| 192. | [1] | 029637-5040 | O-RING |
| 194. | [3] | 014010-8140 | PLAIN WASHER D18&8.5T1.6 |
| 195. | [3] | 014110-8440 | LOCKING WASHER |
| 196. | [3] | 013020-8040 | UNION NUT M8P1.25H7 |
| 198. | [1] | 130431-1320 | PIPE |
| 200. | [1] | 130447-0200 | CLAMPING BAND |
| 201. | [1] | 020006-1240 | BLEEDER SCREW M6P1L12 4T |
| 501. | [1] | 130531-2720 | CONTROL LEVER |
| 503. | [1] | 154324-1900 | LEVER SHAFT |
| 504. | [1] | 029630-8080 | O-RING |
| 505. | [0] | 029311-1070 | SHIM D16&11T0.5 |
| 505B. | [0] | 029311-1090 | SHIM D16&11T0.3 |
| 505C. | [0] | 029311-1020 | PLAIN WASHER D16&11T1 |
| 506. | [2] | 029050-5040 | FLAT-HEAD SCREW M5P0.8L9 |
| 510. | [1] | 130524-0300 | SWIVELLING LEVER |
| 514. | [1] | 130510-0600 | GOVERNOR SPRING |
| 516. | [1] | 130520-0300 | TENSIONING LEVER |
| 517. | [1] | 130512-1920 | HEADLESS SCREW |
| 518. | [1] | 130522-0400 | GUIDE LEVER |
| 519. | [1] | 130526-0000 | CONTROL LEVER |
| 520. | [1] | 130523-0700 | LEVER SHAFT |
| 522. | [1] | 029620-8020 | PACKING RING |
| 522B. | [1] | 139606-0000 | PACKING RING |
| 523/1. | [0] | 029311-2040 | SHIM D22&12.5T0.1 |
| 523/1. | [0] | 029311-2050 | SHIM D22&12.5T0.2 |
| 523/1. | [0] | 029311-2060 | SHIM D22&12.5T0.5 |
| 523/1. | [0] | 029311-2070 | SHIM D22&12.5T1 |
| 523/1. | [0] | 029311-2130 | SHIM D22&12.5T0.6 |
| 523/1. | [0] | 029311-2140 | SHIM D22&12.5T0.7 |
| 523/1. | [0] | 029311-2150 | SHIM D22&12.5T0.8 |
| 523/1. | [0] | 029311-2160 | SHIM D22&12.5T0.9 |
| 524. | [1] | 130501-0200 | SLIDING PIECE |
| 525. | [1] | 130523-0800 | BUSHING |
| 528. | [1] | 130500-0620 | FLYWEIGHT ASSEMBLY |
| 530. | [1] | 014110-8440 | LOCKING WASHER |
| 531. | [1] | 029230-8000 | UNION NUT |
| 535. | [1] | 154325-0800 | SLOTTED WASHER |
| 536. | [1] | 154171-5200 | COILED SPRING |
| 541. | [1] | 154350-7600 | GASKET |
| 542. | [1] | 130540-1020 | COVER |
| 543. | [7] | 020006-1840 | BLEEDER SCREW M6P1L18 |
| 544. | [1] | 029020-6240 | BLEEDER SCREW |
| 545. | [1] | 154011-0800 | HEXAGON NUT |
| 547. | [1] | 130532-0500 | FLAT-HEAD SCREW |
| 548. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
| 569. | [1] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 570. | [1] | 155406-0120 | AIR FILTER |
| 575. | [1] | 130511-1600 | COILED SPRING |
| 577. | [1] | 130514-0020 | GUIDE SLEEVE |
| 578. | [2] | 029331-2090 | GASKET D17&12.5T1 |
| 579. | [1] | 029201-2030 | UNION NUT M12P1.0H4 |
| 580. | [1] | 154159-0100 | CAP NUT |
| 582. | [1] | 154316-6420 | LEVER SHAFT |
| 583. | [1] | 130532-0500 | FLAT-HEAD SCREW |
| 584. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
| 600. | [1] | 130526-0820 | CONTROL LEVER |
| 601. | [1] | 154206-1400 | BUSHING |
| 602. | [1] | 130532-0000 | COILED SPRING |
| 603. | [1] | 130527-0100 | BUSHING |
| 604. | [1] | 029300-8010 | PLAIN WASHER D15&8T1.00 |
| 605. | [1] | 130527-0200 | PLAIN WASHER |
| 606. | [1] | 015320-1540 | SPLIT PIN |
Include in #1:
104304-4344
as FUEL INJECTION PUMP
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
1. Disconnect fuel line (3) from the fuel transfer pump. Cap or plug immediately.2. Disconnect fuel line (4) from the fuel transfer pump. Cap or plug immediately.3. Remove bolts (1).4. Remove fuel transfer pump (2). Check the condition of the O-ring seal on the fuel transfer pump. If necessary, make a replacement. Put clean engine oil on the O-ring seal when assembling fuel transfer pump. For installation of the fuel transfer pump, reverse the removal steps.Disassemble & Assemble Fuel Transfer Pump
Start By:a. remove fuel transfer pump 1. Remove seal (1) from the fuel transfer pump.
Cover (2) is under spring tension. Remove the bolts that hold cover (2) slowly to prevent injury.
2. Remove bolts (3) and cover (2) the housing. 3. Remove seals (4) and valve (5) from cover (2). 4. Remove spring (6) from the piston.
Mark the orientation of valve (8) as to its location in the housing.
5. Remove washer (7) and valve (8) from the housing. 6. Remove piston (9) and sleeve (10) from the housing. 7. Remove seal (11) from sleeve (12). 8. Remove guide and tappet assembly (13) from the housing. 9. Remove seal (14) from guide (15).
If tappet (17) or guide (15) are damaged or worn, they must be replaced as a unit.
10. Remove ring (16) from tappet (17) and the tappet from guide (15). 11. Remove the bolts and cover (18) from the housing. 12. Remove seal (19) from cover (18). 13. Remove valve (20) from the housing. The following steps are for the assembly of the fuel transfer pump.14. Install valve (20) in the housing. Put clean fuel on seal (19) and install it on cover (18). Install the cover on the housing.15. Install tappet (17) in guide (15). Install ring (16) on tappet (17) to hold the tappet in the guide.16. Put clean fuel on seal (14) and install it on the guide and tappet assembly (13). Install guide and tappet assembly (13) in the housing.17. Put clean fuel on seal (11) and install it on sleeve (12). Install sleeve (12) in the housing.18. Install piston (9) in the housing. Install valve (8) and washer (7) in the housing. Install spring (6) in the piston.19. Install valve (5) in cover (2).20. Put clean fuel on seals (4) and put them in position on cover (2). Install cover (2) on the housing.21. Put seal (1) in position on the fuel transfer pump.End By:a. install fuel transfer pump
Start By:a. remove fuel transfer pump 1. Remove seal (1) from the fuel transfer pump.
Cover (2) is under spring tension. Remove the bolts that hold cover (2) slowly to prevent injury.
2. Remove bolts (3) and cover (2) the housing. 3. Remove seals (4) and valve (5) from cover (2). 4. Remove spring (6) from the piston.
Mark the orientation of valve (8) as to its location in the housing.
5. Remove washer (7) and valve (8) from the housing. 6. Remove piston (9) and sleeve (10) from the housing. 7. Remove seal (11) from sleeve (12). 8. Remove guide and tappet assembly (13) from the housing. 9. Remove seal (14) from guide (15).
If tappet (17) or guide (15) are damaged or worn, they must be replaced as a unit.
10. Remove ring (16) from tappet (17) and the tappet from guide (15). 11. Remove the bolts and cover (18) from the housing. 12. Remove seal (19) from cover (18). 13. Remove valve (20) from the housing. The following steps are for the assembly of the fuel transfer pump.14. Install valve (20) in the housing. Put clean fuel on seal (19) and install it on cover (18). Install the cover on the housing.15. Install tappet (17) in guide (15). Install ring (16) on tappet (17) to hold the tappet in the guide.16. Put clean fuel on seal (14) and install it on the guide and tappet assembly (13). Install guide and tappet assembly (13) in the housing.17. Put clean fuel on seal (11) and install it on sleeve (12). Install sleeve (12) in the housing.18. Install piston (9) in the housing. Install valve (8) and washer (7) in the housing. Install spring (6) in the piston.19. Install valve (5) in cover (2).20. Put clean fuel on seals (4) and put them in position on cover (2). Install cover (2) on the housing.21. Put seal (1) in position on the fuel transfer pump.End By:a. install fuel transfer pump