Information fuel-injection pump
BOSCH
9 410 612 819
9410612819
ZEXEL
104300-4282
1043004282

Rating:
Scheme ###:
1. | [1] | 130070-1220 | PUMP HOUSING |
1/30. | [2] | 029040-6320 | STUD |
1/40. | [1] | 131420-0420 | BLEEDER SCREW |
1/41. | [1] | 026512-1540 | GASKET D15.4&12.2T1.50 |
2. | [1] | 130010-1100 | COVER |
3. | [4] | 029050-5040 | FLAT-HEAD SCREW M5P0.8L9 |
5. | [1] | 130042-0500 | SEAL RING |
16. | [1] | 130010-1200 | COVER |
19. | [2] | 029300-6030 | PLAIN WASHER D11&6.4T0.5 |
20. | [2] | 014110-6440 | LOCKING WASHER |
21. | [2] | 013020-6040 | UNION NUT M6P1H5 |
23. | [1] | 130041-0200 | O-RING |
24. | [1] | 130042-0600 | SEAL RING |
25. | [4] | 029050-5040 | FLAT-HEAD SCREW M5P0.8L9 |
30. | [4] | 130101-1520 | PLUNGER-AND-BARREL ASSY |
36. | [4] | 130110-0220 | DELIVERY-VALVE ASSEMBLY |
37. | [4] | 131112-0600 | COILED SPRING |
40. | [4] | 130115-0000 | GASKET |
41. | [4] | 130116-0520 | FITTING |
42. | [4] | 131117-3200 | SLOTTED WASHER |
45. | [2] | 130122-0420 | PLATE |
55. | [4] | 130200-0220 | TAPPET |
55/2. | [1] | 130201-0000 | UNION NUT |
55/3. | [1] | 130202-0100 | HEXAGON SCREW |
55/4. | [1] | 130203-0100 | BEARING PIN |
55/5. | [1] | 152112-0100 | ROLLER |
55/6. | [1] | 130206-0000 | SLIDER |
61. | [4] | 130215-0000 | COMPRESSION SPRING |
62. | [4] | 130216-0000 | SLOTTED WASHER |
63. | [4] | 130217-0000 | SLOTTED WASHER |
67. | [1] | 130223-1320 | CONTROL RACK |
68. | [1] | 131226-0300 | FLAT-HEAD SCREW |
76. | [4] | 130240-0100 | PINION |
77. | [4] | 130241-0100 | CONTROL SLEEVE |
78. | [4] | 131242-0100 | FLAT-HEAD SCREW |
90. | [1] | 130300-2100 | CAMSHAFT |
91. | [1] | 028001-7010 | BEARING PLATE |
91A. | [1] | 016630-2640 | BEARING PLATE |
92. | [1] | 130302-0100 | SPACER RING |
92A. | [1] | 130302-0200 | SPACER RING |
93/1. | [0] | 029311-7010 | SHIM D22&17T0.1 |
93/1. | [0] | 029311-7020 | SHIM D22&17T0.12 |
93/1. | [0] | 029311-7030 | SHIM D22&17T0.14 |
93/1. | [0] | 029311-7040 | SHIM D22&17T0.16 |
93/1. | [0] | 029311-7050 | SHIM D22&17T0.18 |
93/1. | [0] | 029311-7060 | SHIM D22&17T0.5 |
93/1. | [0] | 029311-7070 | SHIM D22&17T1.0 |
93/1. | [0] | 029311-7090 | SHIM D22&17T0.3 |
93/1. | [0] | 029311-7210 | SHIM D22&17T0.7 |
93/1. | [0] | 029311-7220 | SHIM D22&17T1.4 |
93/1. | [0] | 139417-0000 | SHIM D22&17T2.4 |
93A/1. | [0] | 029311-7010 | SHIM D22&17T0.1 |
93A/1. | [0] | 029311-7020 | SHIM D22&17T0.12 |
93A/1. | [0] | 029311-7030 | SHIM D22&17T0.14 |
93A/1. | [0] | 029311-7040 | SHIM D22&17T0.16 |
93A/1. | [0] | 029311-7050 | SHIM D22&17T0.18 |
93A/1. | [0] | 029311-7060 | SHIM D22&17T0.5 |
93A/1. | [0] | 029311-7070 | SHIM D22&17T1.0 |
93A/1. | [0] | 029311-7090 | SHIM D22&17T0.3 |
93A/1. | [0] | 029311-7210 | SHIM D22&17T0.7 |
93A/1. | [0] | 029311-7220 | SHIM D22&17T1.4 |
93A/1. | [0] | 139417-0000 | SHIM D22&17T2.4 |
100. | [1] | 029621-7020 | PACKING RING |
101. | [1] | 130316-0500 | COVER |
104. | [3] | 020006-1440 | BLEEDER SCREW M6P1L14 |
107. | [1] | 156636-0420 | COUPLING PLATE |
107/1. | [1] | 156635-9500 | COUPLING PLATE |
107/2. | [1] | 156211-8600 | TOOTHED GEAR |
107/3. | [4] | 020018-2270 | BLEEDER SCREW M8P1.25L22 7T |
107/4. | [1] | 131325-2700 | UNION NUT |
107/5. | [1] | 014111-2420 | LOCKING WASHER |
112. | [1] | 025803-1610 | WOODRUFF KEY |
117. | [1] | 139812-0900 | EYE BOLT |
118. | [2] | 029341-2080 | GASKET |
121. | [2] | 029010-6010 | CAPSULE M6P1.0L7 |
122. | [2] | 026506-1040 | GASKET D9.9&6.2T1 |
165. | [1] | 130448-0400 | CAP |
191. | [1] | 130459-0720 | BRACKET |
191/2. | [3] | 029040-8600 | STUD |
192. | [1] | 029637-5040 | O-RING |
194. | [3] | 014010-8140 | PLAIN WASHER D18&8.5T1.6 |
195. | [3] | 014110-8440 | LOCKING WASHER |
196. | [3] | 013020-8040 | UNION NUT M8P1.25H7 |
198. | [1] | 130431-1920 | PIPE |
200. | [1] | 130447-0600 | CLAMPING BAND |
201. | [1] | 020006-1240 | BLEEDER SCREW M6P1L12 4T |
501. | [1] | 130531-2720 | CONTROL LEVER |
503. | [1] | 154324-1900 | LEVER SHAFT |
504. | [1] | 029630-8080 | O-RING |
505. | [0] | 029311-1070 | SHIM D16&11T0.5 |
505B. | [0] | 029311-1090 | SHIM D16&11T0.3 |
505C. | [0] | 029311-1020 | PLAIN WASHER D16&11T1 |
506. | [2] | 029050-5040 | FLAT-HEAD SCREW M5P0.8L9 |
510. | [1] | 130524-0400 | SWIVELLING LEVER |
514. | [1] | 130510-0600 | GOVERNOR SPRING |
516. | [1] | 130520-0300 | TENSIONING LEVER |
517. | [1] | 154031-2800 | FLAT-HEAD SCREW |
518. | [1] | 130522-0700 | GUIDE LEVER |
519. | [1] | 130526-0000 | CONTROL LEVER |
520. | [1] | 130523-0700 | LEVER SHAFT |
522. | [1] | 029620-8020 | PACKING RING |
522B. | [1] | 139606-0000 | PACKING RING |
523/1. | [0] | 029311-2040 | SHIM D22&12.5T0.1 |
523/1. | [0] | 029311-2050 | SHIM D22&12.5T0.2 |
523/1. | [0] | 029311-2060 | SHIM D22&12.5T0.5 |
523/1. | [0] | 029311-2070 | SHIM D22&12.5T1 |
523/1. | [0] | 029311-2130 | SHIM D22&12.5T0.6 |
523/1. | [0] | 029311-2140 | SHIM D22&12.5T0.7 |
523/1. | [0] | 029311-2150 | SHIM D22&12.5T0.8 |
523/1. | [0] | 029311-2160 | SHIM D22&12.5T0.9 |
524. | [1] | 130501-0200 | SLIDING PIECE |
525. | [1] | 130523-0800 | BUSHING |
528. | [1] | 130500-0620 | FLYWEIGHT ASSEMBLY |
530. | [1] | 014110-8440 | LOCKING WASHER |
531. | [1] | 029230-8000 | UNION NUT |
535. | [1] | 154325-0800 | SLOTTED WASHER |
536. | [1] | 154171-5200 | COILED SPRING |
541. | [1] | 154350-7600 | GASKET |
542. | [1] | 130540-1220 | COVER |
543. | [5] | 020006-1840 | BLEEDER SCREW M6P1L18 |
545. | [1] | 154011-0800 | HEXAGON NUT |
547. | [1] | 130532-0500 | FLAT-HEAD SCREW |
548. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
569. | [1] | 026512-1540 | GASKET D15.4&12.2T1.50 |
570. | [1] | 155406-0120 | AIR FILTER |
575. | [1] | 130511-1600 | COILED SPRING |
577. | [1] | 130514-0020 | GUIDE SLEEVE |
578. | [2] | 029331-2090 | GASKET D17&12.5T1 |
579. | [1] | 029201-2030 | UNION NUT M12P1.0H4 |
580. | [1] | 154159-0100 | CAP NUT |
582. | [1] | 154316-6420 | LEVER SHAFT |
583. | [1] | 130532-0500 | FLAT-HEAD SCREW |
584. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
590. | [1] | 154417-0221 | MANIFOLD-PRESSURE COMP. |
590/1. | [1] | 154412-1420 | DIAPHRAGM HOUSING |
590/1A. | [1] | 154412-2320 | BRACKET |
590/10. | [1] | 154400-8720 | DIAPHRAGM |
590/13. | [1] | 029310-5170 | SHIM D8&5.3T0.5 |
590/14. | [1] | 154412-1600 | BEARING PIN |
590/15. | [1] | 016010-0540 | LOCKING WASHER |
590/16. | [1] | 154402-3300 | COILED SPRING |
590/17. | [2] | 154413-2600 | GASKET |
590/18. | [1] | 154404-5000 | COVER |
590/19. | [2] | 020106-2040 | BLEEDER SCREW M6P1L20 |
590/20. | [1] | 029010-6310 | BLEEDER SCREW |
590/21. | [1] | 014110-6440 | LOCKING WASHER |
590/24. | [2] | 020106-1240 | BLEEDER SCREW M6P1.0L12 |
590/27. | [1] | 029731-0180 | EYE BOLT |
590/28. | [2] | 026510-1340 | GASKET D13.4&10.2T1 |
590/29. | [1] | 154412-1700 | GASKET |
590/32. | [1] | 029010-6540 | BLEEDER SCREW |
590/33. | [1] | 020106-2040 | BLEEDER SCREW M6P1L20 |
590/43. | [1] | 154412-1800 | GASKET |
590/45. | [1] | 154412-1900 | COVER |
590/46. | [1] | 154412-2000 | GASKET |
590/54. | [4] | 026506-1040 | GASKET D9.9&6.2T1 |
590/54. | [4] | 026506-1040 | GASKET D9.9&6.2T1 |
590/55. | [1] | 154404-1800 | FLAT-HEAD SCREW L34.00 |
590/55B. | [1] | 154404-1700 | FLAT-HEAD SCREW L30.00 |
590/56. | [1] | 013030-6040 | UNION NUT M6P1H3.6 |
590/57. | [1] | 154035-1600 | CAP NUT |
590/58. | [3] | 020106-1040 | BLEEDER SCREW M6P1L12 |
590/59. | [1] | 029010-6540 | BLEEDER SCREW |
590/61. | [1] | 154035-1600 | CAP NUT |
590/62. | [1] | 154404-4400 | FLAT-HEAD SCREW |
590/63. | [1] | 013030-6040 | UNION NUT M6P1H3.6 |
590/74. | [1] | 154412-2120 | CONTROL LEVER |
590/75. | [1] | 154412-2200 | LEVER SHAFT |
590/79. | [1] | 159237-0200 | CAPSULE |
590/81. | [1] | 016010-0840 | LOCKING WASHER |
590/82. | [1] | 154372-6500 | SAFETY PIN |
591. | [1] | 154412-2400 | STRAP |
592. | [1] | 016010-0540 | LOCKING WASHER |
593. | [1] | 154412-2520 | CONTROL LEVER |
594. | [1] | 029310-5170 | SHIM D8&5.3T0.5 |
595. | [1] | 029310-6080 | SHIM D11.5&6.2T0.25 |
596. | [1] | 029310-6340 | SHIM D12.6&6.6T1.0 |
600. | [1] | 130526-0520 | CONTROL LEVER |
601. | [1] | 154206-1400 | BUSHING |
602. | [1] | 130532-0000 | COILED SPRING |
603. | [1] | 130527-0100 | BUSHING |
604. | [1] | 029300-8010 | PLAIN WASHER D15&8T1.00 |
605. | [1] | 130527-0200 | PLAIN WASHER |
606. | [1] | 015320-1540 | SPLIT PIN |
Include in #1:
104304-4143
as FUEL INJECTION PUMP
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
This Program can only be administeredafter a failure occurs. The decision whether to apply the Program is madeby the dealer. When reporting the repair, use "PS50780" as the Part numberand "7755" as the Group Number. Use "96" as the Warranty Claim DescriptionCode and use "Z" as the SIMS Description Code. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst. This Revised Service Letter replacesthe April 2, 2004 (Revised April 2004) Service Letter. Changes have beenmade to the Affected Product.TERMINATION DATE
April 30, 2006PROBLEM
Failed injector and wiring harness need to bereplaced on certain C-9 Industrial Engines. The C-9 engine can developan injector misfire due to an open connection at the injector to harnessconnector. This misfire can be diagnosed with standard troubleshootingguide procedures.AFFECTED PRODUCT
Model Identification Number
C9 CLJ1-4259
12H 12500001-40AMZ1-496CBK1-353
330C B1K1-178B2L1-203B4N1-187BTM1-189CGZ1-511CYA1-287D3C1-231JAB1-626JCD1-292JNK1-245KDD1-580MCA1-427MKM1-308GAG1-329RBH1-233
330C L CAP1-1257DKY1-2011HAA1-393
D6R II AEM1-100AFM1-115BLE1-199BLT1-186BMK1-121BNL1-99BPM1-101BPP1-97BPS1-102BRJ1-116
D6R II LGP ACJ1-101ADE1-311BNC1-265BPZ1-142
D6R II XL AAX1-465BMJ1-130BMY1-297BRZ1-115CAD1-143FDT1-141
D6R II XW AEP1-223DAE1-129
470 7651-811
475 7671-824
MT765 AMS1-266
TK711 10100001-00191
TK721 10200001-00191
TK722 10300001-00193
TK732 10400185-00190
627G CEX187-296
637G CEH222-255PARTS NEEDED
Qty
Part Number
Description
1 1567106 Wiring Kit
1 1889865 Harness Assembly
1 2359651 Bolt - Socket
1 2360962 Injector GroupACTION REQUIRED
Replace the single failed injector with the new 2360962 Injector and the1889865 Wiring Harness Assembly. Refer to REHS1809 Special Instructionfor use of the 1567106 Wiring Kit.SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-5000
0-35 months 100% 2.0 0 0 0 0
This is a 2?hour job.PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warrantyparts handling.
April 30, 2006PROBLEM
Failed injector and wiring harness need to bereplaced on certain C-9 Industrial Engines. The C-9 engine can developan injector misfire due to an open connection at the injector to harnessconnector. This misfire can be diagnosed with standard troubleshootingguide procedures.AFFECTED PRODUCT
Model Identification Number
C9 CLJ1-4259
12H 12500001-40AMZ1-496CBK1-353
330C B1K1-178B2L1-203B4N1-187BTM1-189CGZ1-511CYA1-287D3C1-231JAB1-626JCD1-292JNK1-245KDD1-580MCA1-427MKM1-308GAG1-329RBH1-233
330C L CAP1-1257DKY1-2011HAA1-393
D6R II AEM1-100AFM1-115BLE1-199BLT1-186BMK1-121BNL1-99BPM1-101BPP1-97BPS1-102BRJ1-116
D6R II LGP ACJ1-101ADE1-311BNC1-265BPZ1-142
D6R II XL AAX1-465BMJ1-130BMY1-297BRZ1-115CAD1-143FDT1-141
D6R II XW AEP1-223DAE1-129
470 7651-811
475 7671-824
MT765 AMS1-266
TK711 10100001-00191
TK721 10200001-00191
TK722 10300001-00193
TK732 10400185-00190
627G CEX187-296
637G CEH222-255PARTS NEEDED
Qty
Part Number
Description
1 1567106 Wiring Kit
1 1889865 Harness Assembly
1 2359651 Bolt - Socket
1 2360962 Injector GroupACTION REQUIRED
Replace the single failed injector with the new 2360962 Injector and the1889865 Wiring Harness Assembly. Refer to REHS1809 Special Instructionfor use of the 1567106 Wiring Kit.SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-5000
0-35 months 100% 2.0 0 0 0 0
This is a 2?hour job.PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warrantyparts handling.