Information fuel-injection pump
BOSCH
9 410 613 855
9410613855
ZEXEL
104300-0721
1043000721
Rating:
Scheme ###:
| 1. | [1] | 130050-2120 | PUMP HOUSING |
| 1/40. | [1] | 131420-0420 | BLEEDER SCREW |
| 1/41. | [1] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 2. | [1] | 130010-0700 | COVER |
| 3. | [3] | 029050-5040 | FLAT-HEAD SCREW M5P0.8L9 |
| 5. | [1] | 130042-0100 | SEAL RING |
| 16. | [1] | 130010-0600 | COVER |
| 24. | [1] | 130042-0400 | SEAL RING |
| 25. | [4] | 029050-5040 | FLAT-HEAD SCREW M5P0.8L9 |
| 30. | [2] | 130101-1320 | PLUNGER-AND-BARREL ASSY |
| 36. | [2] | 130110-0320 | DELIVERY-VALVE ASSEMBLY |
| 37. | [2] | 131112-0600 | COILED SPRING |
| 40. | [2] | 130115-0000 | GASKET |
| 41. | [2] | 130116-0300 | FITTING |
| 55. | [2] | 130200-0220 | TAPPET |
| 55/2. | [1] | 130201-0000 | UNION NUT |
| 55/3. | [1] | 130202-0100 | HEXAGON SCREW |
| 55/4. | [1] | 130203-0100 | BEARING PIN |
| 55/5. | [1] | 152112-0100 | ROLLER |
| 55/6. | [1] | 130206-0000 | SLIDER |
| 61. | [2] | 130215-0000 | COMPRESSION SPRING |
| 62. | [2] | 130216-0000 | SLOTTED WASHER |
| 63. | [2] | 130217-0000 | SLOTTED WASHER |
| 67. | [1] | 130223-0020 | CONTROL RACK |
| 76. | [1] | 130240-0100 | PINION |
| 77. | [1] | 130241-0100 | CONTROL SLEEVE |
| 77A. | [1] | 130241-0200 | CONTROL SLEEVE |
| 78. | [1] | 131242-0100 | FLAT-HEAD SCREW |
| 90. | [1] | 130300-0400 | CAMSHAFT |
| 91. | [1] | 028001-7010 | BEARING PLATE |
| 91A. | [1] | 016630-2640 | BEARING PLATE |
| 92. | [1] | 130302-0100 | SPACER RING |
| 92A. | [1] | 130302-0200 | SPACER RING |
| 93/1. | [0] | 029311-7010 | SHIM D22&17T0.1 |
| 93/1. | [0] | 029311-7020 | SHIM D22&17T0.12 |
| 93/1. | [0] | 029311-7030 | SHIM D22&17T0.14 |
| 93/1. | [0] | 029311-7040 | SHIM D22&17T0.16 |
| 93/1. | [0] | 029311-7050 | SHIM D22&17T0.18 |
| 93/1. | [0] | 029311-7060 | SHIM D22&17T0.5 |
| 93/1. | [0] | 029311-7070 | SHIM D22&17T1.0 |
| 93/1. | [0] | 029311-7090 | SHIM D22&17T0.3 |
| 93/1. | [0] | 029311-7210 | SHIM D22&17T0.7 |
| 93/1. | [0] | 029311-7220 | SHIM D22&17T1.4 |
| 93/1. | [0] | 139417-0000 | SHIM D22&17T2.4 |
| 93A/1. | [0] | 029311-7010 | SHIM D22&17T0.1 |
| 93A/1. | [0] | 029311-7020 | SHIM D22&17T0.12 |
| 93A/1. | [0] | 029311-7030 | SHIM D22&17T0.14 |
| 93A/1. | [0] | 029311-7040 | SHIM D22&17T0.16 |
| 93A/1. | [0] | 029311-7050 | SHIM D22&17T0.18 |
| 93A/1. | [0] | 029311-7060 | SHIM D22&17T0.5 |
| 93A/1. | [0] | 029311-7070 | SHIM D22&17T1.0 |
| 93A/1. | [0] | 029311-7090 | SHIM D22&17T0.3 |
| 93A/1. | [0] | 029311-7210 | SHIM D22&17T0.7 |
| 93A/1. | [0] | 029311-7220 | SHIM D22&17T1.4 |
| 93A/1. | [0] | 139417-0000 | SHIM D22&17T2.4 |
| 100. | [1] | 029621-7020 | PACKING RING |
| 101. | [1] | 130316-0901 | COVER |
| 104. | [3] | 020006-1440 | BLEEDER SCREW M6P1L14 |
| 110. | [1] | 013121-2040 | UNION NUT M12P1.5H10 |
| 111. | [1] | 014111-2440 | LOCKING WASHER D21.5&12.2T3 |
| 112. | [1] | 025803-1610 | WOODRUFF KEY |
| 116. | [1] | 029711-2050 | INLET UNION |
| 117. | [1] | 139812-0000 | EYE BOLT |
| 118. | [2] | 029341-2140 | GASKET |
| 165. | [1] | 130448-0400 | CAP |
| 501. | [1] | 130531-1320 | CONTROL LEVER |
| 503. | [1] | 154324-1900 | LEVER SHAFT |
| 504. | [1] | 029630-8080 | O-RING |
| 505. | [0] | 029311-1070 | SHIM D16&11T0.5 |
| 505B. | [0] | 029311-1090 | SHIM D16&11T0.3 |
| 505C. | [0] | 029311-1020 | PLAIN WASHER D16&11T1 |
| 506. | [2] | 029050-5040 | FLAT-HEAD SCREW M5P0.8L9 |
| 510. | [1] | 130524-0100 | SWIVELLING LEVER |
| 514. | [1] | 154150-3500 | GOVERNOR SPRING |
| 516. | [1] | 130520-0300 | TENSIONING LEVER |
| 517. | [1] | 130512-0020 | HEADLESS SCREW |
| 518. | [1] | 130522-0400 | GUIDE LEVER |
| 519. | [1] | 130523-0100 | SPACER BUSHING |
| 520. | [1] | 130523-0500 | BEARING PIN |
| 521. | [2] | 026510-1340 | GASKET D13.4&10.2T1 |
| 522. | [2] | 029111-0190 | CAPSULE |
| 523/1. | [0] | 029311-2040 | SHIM D22&12.5T0.1 |
| 523/1. | [0] | 029311-2050 | SHIM D22&12.5T0.2 |
| 523/1. | [0] | 029311-2060 | SHIM D22&12.5T0.5 |
| 523/1. | [0] | 029311-2070 | SHIM D22&12.5T1 |
| 523/1. | [0] | 029311-2130 | SHIM D22&12.5T0.6 |
| 523/1. | [0] | 029311-2140 | SHIM D22&12.5T0.7 |
| 523/1. | [0] | 029311-2150 | SHIM D22&12.5T0.8 |
| 523/1. | [0] | 029311-2160 | SHIM D22&12.5T0.9 |
| 524. | [1] | 130501-0200 | SLIDING PIECE |
| 528. | [1] | 154102-0820 | FLYWEIGHT ASSEMBLY |
| 530. | [1] | 014110-8440 | LOCKING WASHER |
| 531. | [1] | 029230-8000 | UNION NUT |
| 535. | [1] | 029300-8210 | PLAIN WASHER |
| 536. | [1] | 154171-4000 | COILED SPRING |
| 537/1. | [0] | 029310-8010 | PLAIN WASHER D15&8.4T0.2 |
| 537/1. | [0] | 029310-8020 | PLAIN WASHER D15&8.4T0.3 |
| 537/1. | [0] | 029310-8490 | SHIM D15&8.4T0.5 |
| 537/1. | [0] | 029310-8500 | SHIM D15&8.4T1 |
| 541. | [1] | 154350-7600 | GASKET |
| 542. | [1] | 130540-0120 | COVER |
| 543. | [8] | 020006-1240 | BLEEDER SCREW M6P1L12 4T |
| 545. | [1] | 154011-0800 | HEXAGON NUT |
| 547. | [1] | 155615-1000 | FLAT-HEAD SCREW |
| 548. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
| 569. | [1] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 570. | [1] | 029111-2070 | CAPSULE M12P1.5L10 |
| 583. | [1] | 155615-1000 | FLAT-HEAD SCREW |
| 584. | [1] | 029240-6010 | UNION NUT M6P1.0H5* |
Include in #1:
104302-6571
as FUEL INJECTION PUMP
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
(1) Crossbar (from 8B7548 Puller).(2) Spacer plate.(3) S1589 Bolt with two 1S379 Washers.(4) 1D4595 Bolt.(5) 3H465 Plate.(6) 1P2403 Dial Indicator.(7) 1P2394 Adapter Plate.(8) 1P2402 Gauge Body.Make reference to Cylinder Liner Projection in Testing and Adjusting for the complete procedure.1. Install gasket and spacer plate (2) with bolts (3) and two 1S379 Washers. Tighten bolts (3) evenly in four steps: 1st step ... 14 N m (10 lb ft)2nd step ... 35 N m (25 lb ft)3rd step ... 70 N m (50 lb ft)4th step ... 95 N m (70 lb ft)2. Install tools as shown. Tighten bolts (4) evenly in four steps: 1st step ... 7 N m (5 lb ft)2nd step ... 20 N m (15 lb ft)3rd step ... 35 N m (25 lb ft)4th step ... 70 N m (50 lb ft)3. Measure cylinder liner projection with dial indicator (6) in 1P2402 Gauge Body (8) as shown. Measure at four places around each cylinder liner near the clamped area. Cylinder liner projection measurements for any cylinder liner must be ... 0.033 to 0.175 mm (.0013 to .0069 in)Maximum permissible difference between all four measurements ... 0.05 mm (.002 in)Maximum permissible difference between average projection of any two cylinder liners next to each other ... 0.05 mm (.002 in)Maximum permissible difference between average projection of all cylinder liners under one cylinder head ... 0.08 mm (.003 in) If liner projection is not correct, turn the liner to a new position within the bore. If projection can not be corrected this way, move the liner to a different bore. If the projection can not be corrected this way, make reference to Special Instruction, Form No. FMO55228 for complete instructions on the use of 8S3140 Counterboring Tool Arrangement. 4. Minimum permissible depth to machine counterbore to adjust cylinder liner projection ... 0.76 mm (.030 in) Maximum permissible depth to machine counterbore to adjust cylinder liner projection ... 1.14 mm (.045 in) install a 0.76 mm (.030 in) shim plus any added shims necessary to get the correct cylinder liner projection. Be sure that the 0.76 mm (.030 in) shim is directly under the cylinder liner flange.