104300-0331 ZEXEL 9 410 612 805 BOSCH FUEL-INJECTION PUMP 9410612805 1043000331


 

Information fuel-injection pump

BOSCH 9 410 612 805 9410612805
ZEXEL 104300-0331 1043000331
104300-0331 FUEL-INJECTION PUMP
Rating:
85
Buy FUEL-INJECTION PUMP 104300-0331 zexel genuine, new aftermarket engine parts with delivery

Scheme ###:

1. [1] 130050-0720 PUMP HOUSING
1/40. [1] 131420-0420 BLEEDER SCREW
1/41. [1] 026512-1540 GASKET D15.4&12.2T1.50
2. [1] 130010-0700 COVER
3. [3] 029050-5040 FLAT-HEAD SCREW M5P0.8L9
5. [1] 130042-0100 SEAL RING
16. [1] 130010-0600 COVER
24. [1] 130042-0400 SEAL RING
25. [4] 029050-5040 FLAT-HEAD SCREW M5P0.8L9
30. [2] 130101-1320 PLUNGER-AND-BARREL ASSY
36. [2] 130110-0320 DELIVERY-VALVE ASSEMBLY
37. [2] 131112-0600 COILED SPRING
40. [2] 130115-0000 GASKET
41. [2] 130116-0300 FITTING
45. [1] 130122-0420 PLATE
55. [2] 130200-0220 TAPPET
55/2. [1] 130201-0000 UNION NUT
55/3. [1] 130202-0100 HEXAGON SCREW
55/4. [1] 130203-0100 BEARING PIN
55/5. [1] 152112-0100 ROLLER
55/6. [1] 130206-0000 SLIDER
61. [2] 130215-0000 COMPRESSION SPRING
62. [2] 130216-0000 SLOTTED WASHER
63. [2] 130217-0000 SLOTTED WASHER
67. [1] 130223-0420 CONTROL RACK
68. [1] 131226-0300 FLAT-HEAD SCREW
76. [1] 130240-0100 PINION
77. [1] 130241-0100 CONTROL SLEEVE
77A. [1] 130241-0200 CONTROL SLEEVE
78. [1] 131242-0100 FLAT-HEAD SCREW
90. [1] 130300-1800 CAMSHAFT
91. [1] 028001-7010 BEARING PLATE
91A. [1] 016630-2640 BEARING PLATE
92. [1] 130302-0100 SPACER RING
92A. [1] 130302-0200 SPACER RING
93/1. [0] 029311-7010 SHIM D22&17T0.1
93/1. [0] 029311-7020 SHIM D22&17T0.12
93/1. [0] 029311-7030 SHIM D22&17T0.14
93/1. [0] 029311-7040 SHIM D22&17T0.16
93/1. [0] 029311-7050 SHIM D22&17T0.18
93/1. [0] 029311-7060 SHIM D22&17T0.5
93/1. [0] 029311-7070 SHIM D22&17T1.0
93/1. [0] 029311-7090 SHIM D22&17T0.3
93/1. [0] 029311-7210 SHIM D22&17T0.7
93/1. [0] 029311-7220 SHIM D22&17T1.4
93/1. [0] 139417-0000 SHIM D22&17T2.4
93A/1. [0] 029311-7010 SHIM D22&17T0.1
93A/1. [0] 029311-7020 SHIM D22&17T0.12
93A/1. [0] 029311-7030 SHIM D22&17T0.14
93A/1. [0] 029311-7040 SHIM D22&17T0.16
93A/1. [0] 029311-7050 SHIM D22&17T0.18
93A/1. [0] 029311-7060 SHIM D22&17T0.5
93A/1. [0] 029311-7070 SHIM D22&17T1.0
93A/1. [0] 029311-7090 SHIM D22&17T0.3
93A/1. [0] 029311-7210 SHIM D22&17T0.7
93A/1. [0] 029311-7220 SHIM D22&17T1.4
93A/1. [0] 139417-0000 SHIM D22&17T2.4
100. [1] 029621-7020 PACKING RING
101. [1] 130316-0500 COVER
104. [3] 020006-1440 BLEEDER SCREW M6P1L14
107. [1] 156635-0120 COUPLING PLATE
107/1. [1] 156611-9700 COUPLING PLATE
107/2. [1] 156211-4801 TOOTHED GEAR
107/3. [6] 139006-4300 BLEEDER SCREW
107/4. [1] 014111-2440 LOCKING WASHER D21.5&12.2T3
107/5. [1] 013021-2140 UNION NUT M12P1.75H10
112. [1] 025803-1610 WOODRUFF KEY
116. [1] 130431-1020 PIPE
117. [1] 029731-2150 EYE BOLT
118. [2] 029341-2080 GASKET
121. [2] 029010-6010 CAPSULE M6P1.0L7
122. [2] 026506-1040 GASKET D9.9&6.2T1
165. [1] 130448-0400 CAP
191. [1] 130459-0220 BRACKET
191/2. [3] 029040-8240 STUD
192. [1] 029637-5040 O-RING
194. [3] 014010-8140 PLAIN WASHER D18&8.5T1.6
195. [3] 014110-8440 LOCKING WASHER
196. [3] 013020-8040 UNION NUT M8P1.25H7
198. [1] 130431-0020 PIPE
200. [1] 130447-0100 CLAMPING BAND
201. [1] 010006-0740 BLEEDER SCREW M6P1L7
202. [1] 014110-6440 LOCKING WASHER
501. [1] 130531-1420 CONTROL LEVER
503. [1] 154324-1900 LEVER SHAFT
504. [1] 029630-8080 O-RING
505. [0] 029311-1070 SHIM D16&11T0.5
505B. [0] 029311-1090 SHIM D16&11T0.3
505C. [0] 029311-1020 PLAIN WASHER D16&11T1
506. [2] 029050-5040 FLAT-HEAD SCREW M5P0.8L9
510. [1] 130524-0100 SWIVELLING LEVER
514. [1] 154150-3500 GOVERNOR SPRING
516. [1] 130520-0300 TENSIONING LEVER
517. [1] 130512-0020 HEADLESS SCREW
518. [1] 130522-0400 GUIDE LEVER
519. [1] 130523-0100 SPACER BUSHING
520. [1] 130523-0500 BEARING PIN
521. [2] 026510-1340 GASKET D13.4&10.2T1
522. [2] 029111-0190 CAPSULE
523/1. [0] 029311-2040 SHIM D22&12.5T0.1
523/1. [0] 029311-2050 SHIM D22&12.5T0.2
523/1. [0] 029311-2060 SHIM D22&12.5T0.5
523/1. [0] 029311-2070 SHIM D22&12.5T1
523/1. [0] 029311-2130 SHIM D22&12.5T0.6
523/1. [0] 029311-2140 SHIM D22&12.5T0.7
523/1. [0] 029311-2150 SHIM D22&12.5T0.8
523/1. [0] 029311-2160 SHIM D22&12.5T0.9
524. [1] 130501-0200 SLIDING PIECE
528. [1] 154102-1420 FLYWEIGHT ASSEMBLY
530. [1] 139308-0500 PLAIN WASHER
531. [1] 139208-0300 UNION NUT
535. [1] 154325-0800 SLOTTED WASHER
536. [1] 154171-3400 COILED SPRING
537/1. [0] 029310-8010 PLAIN WASHER D15&8.4T0.2
537/1. [0] 029310-8020 PLAIN WASHER D15&8.4T0.3
537/1. [0] 029310-8490 SHIM D15&8.4T0.5
537/1. [0] 029310-8500 SHIM D15&8.4T1
541. [1] 154350-7600 GASKET
542. [1] 130540-0220 COVER
543. [7] 020006-1840 BLEEDER SCREW M6P1L18
544. [1] 029020-6240 BLEEDER SCREW
545. [1] 154011-0800 HEXAGON NUT
547. [1] 155615-1000 FLAT-HEAD SCREW
548. [1] 029240-6010 UNION NUT M6P1.0H5*
569. [1] 026512-1540 GASKET D15.4&12.2T1.50
570. [1] 155406-0120 AIR FILTER
575. [1] 130511-0300 COILED SPRING
577. [1] 130514-0020 GUIDE SLEEVE
578. [2] 029331-2090 GASKET D17&12.5T1
579. [1] 029201-2030 UNION NUT M12P1.0H4
580. [1] 154159-0100 CAP NUT
582. [1] 154316-6420 LEVER SHAFT
583. [1] 155007-0820 HEADLESS SCREW
584. [1] 029241-0060 UNION NUT

Include in #1:

104302-6151 as FUEL INJECTION PUMP

Cross reference number

Zexel num
Bosch num
Firm num
Name
104300-0331 
9 410 612 805 
   
FUEL-INJECTION PUMP
* Q




Information:

2. Disconnect the fuel lines from fuel transfer pump (1).3. Remove two bolts (2) and fuel transfer pump (1). 4. Be sure O-ring seal (3) is in position on the fuel transfer pump and put clean oil on the O-ring seal.5. Put the fuel transfer pump in position on the fuel injection pump and install the two bolts that hold it in place.6. Connect the fuel lines to the fuel transfer pump.7. Open the fuel shutoff valve at the fuel tank.Disassemble Fuel Transfer Pump
start by:a) remove fuel transfer pump
Cover (2) is under spring tension.
1. Carefully remove bolts (1) and cover (2) from the fuel transfer pump. 2. Remove spring (3), valve (4) and O-ring seals (5) from the cover. 3. Remove springs (6) and (7) from the pump housing. 4. Remove sleeve (8) from the pump housing. 5. Remove sleeve (12), piston (16), O-ring seal (11) and piston (9) from sleeve (8). Remove plate (15), valve (10) and seal (14) from piston (9). Remove O-ring seal (13) from sleeve (8). 6. Remove O-ring seal (17) from the pump housing. 7. Push guide (18) through the pump housing and remove guides (23) and (18) together. Remove rod (20), guide (23), O-ring seal (19) and tappet (21) from guide (18). Remove ring (22) from tappet (21). 8. Remove connector (24), valve (26) and seal (25) from the pump housing. 9. Remove plug (30), spring (28), valve (29) and seal (27) from the pump housing.Assemble Fuel Transfer Pump
1. Clean all parts and be sure all passage are open. 2. Be sure the O-ring seal is in position on plug (4) and put 4L7464 Silicone Grease on the O-ring seal. Valves (2 and 6) must be installed as shown for the pump to work correctly.3. Install seal (1), valve (2), spring (3) and plug (4) in the pump housing as shown. Tighten plug (4) to a torque of 20 7 N m (15 5 lb.ft.). 4. Be sure the O-ring seal is in position on connector (7) and put 4L7464 Silicone Grease on the O-ring seal.5. Install seal (5), valve (6) and connector (7) in the pump housing as shown. Tighten connector (7) to a torque of 55 10 N m (40 7 lb.ft.). 6. Install the ring on tappet (8). Install tappet (8), O-ring seal (12), guide (9) and rod (10) in guide (11). Put 4L7464 Silicone Grease on O-ring seal (12). Install guides (11) and (9) as a unit in the pump housing as shown. 7. Install O-ring seal (13) in the pump housing and put 4L7464 Silicone Grease on the O-ring seal. 8. Install seal (15), valve (19) and plate (16) in piston (14) as shown. Install piston (14), O-ring seal (17), piston (20) and guide (21) in guide (18) as shown. Install the O-ring seal on guide (18) and put 4L7464 Silicone Grease on O-ring seal (17) and the O-ring seal on guide (18). 9. Install guide (18) in the pump housing as shown.

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