104242-0012 ZEXEL FUEL-INJECTION PUMP Cross 1042420012

AFFECTED PRODUCT
Model Identification Number
C175-20 R4F00100-00120
PARTS NEEDED
Qty
Part Number Description
20 2153198 SEAL-FUEL SYSTEM
20 3618205 SEAL-FUEL SYSTEM
20 3618206 SEAL-FUEL SYSTEM
20 3618207 SEAL-FUEL SYSTEM
20 5272962 CLAMP-INJECTOR
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Replace the injector hold down clamps in accordance with Disassembly and Assembly, M0067480, "Electronic Unit Injector - Remove" and "Electronic Unit Injector - Install".
Rework the rear heat shields per the attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-6000 hrs,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 12.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
1. Remove the rear 461-6090 and 461-6080 Heat Shields.
Image1.1.1
2. Inspect the inside of the shield for contact with the exhaust log bellows.
Image1.2.1
3. If witness marks are found compress the shield 2 mm at that location using a mallet. Ensure a block of wood is behind the shield when compressing. This operation should be completed with multiple light strikes.
Image1.3.1
4. Reassemble heat shield in reverse order of removal.