104139-4190 ZEXEL FUEL-INJECTION PUMP Cross 1041394190

Information fuel-injection pump

ZEXEL 104139-4190 1041394190

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Components :

0.	INJECTION-PUMP ASSEMBLY	104139-4190
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)
10.	NOZZLE-HOLDER
11.	NOZZLE

Scheme ###:

5.	[4]	140163-5320	PLUNGER-AND-BARREL ASSY K345
12.	[4]	140110-6220	DELIVERY-VALVE ASSEMBLY K49
13.	[4]	140112-3400	COMPRESSION SPRING
16.	[4]	140115-1400	GASKET
17.	[4]	140116-8520	FITTING
20.	[4]	140118-0301	O-RING
30.	[3]	140131-0521	FLANGE BUSHING
31.	[1]	140131-1021	FLANGE BUSHING
32.	[8]	140118-0201	O-RING
32.	[8]	140118-0201	O-RING
37.	[8]	140124-0200	BLEEDER SCREW
37.	[8]	140124-0200	BLEEDER SCREW
40.	[4]	140200-3120	TAPPET
44.	[4]	140212-0300	BEARING PIN
45.	[1]	140213-1500	LOCKING WASHER
50.	[4]	140215-1900	COMPRESSION SPRING
51.	[4]	140216-0800	SLOTTED WASHER
52.	[4]	140217-2200	SLOTTED WASHER
53/1.	[1]	140253-5001	PLATE D19T2.60
53/1.	[1]	140253-5101	PLATE D19T2.65
53/1.	[1]	140253-5201	PLATE D19T2.70
53/1.	[1]	140253-5301	PLATE D19T2.75
53/1.	[1]	140253-5401	PLATE D19T2.80
53/1.	[1]	140253-5501	PLATE D19T2.85
53/1.	[1]	140253-5601	PLATE D19T2.90
53/1.	[1]	140253-5701	PLATE D19T2.95
53/1.	[1]	140253-5801	PLATE D19T3.00
53/1.	[1]	140253-5901	PLATE D19T3.05
53/1.	[1]	140253-6001	PLATE D19T3.10
53/1.	[1]	140253-6101	PLATE D19T3.15
53/1.	[1]	140253-6201	PLATE D19T3.20
53/1.	[1]	140253-6301	PLATE D19T3.25
53/1.	[1]	140253-6401	PLATE D19T3.30
53/1.	[1]	140253-6501	PLATE D19T3.35
53/1.	[1]	140253-6601	PLATE D19T3.40
53/1.	[1]	140253-6701	PLATE D19T3.45
53/1.	[1]	140253-6801	PLATE D19T3.50
53/1.	[1]	140253-6901	PLATE D19T3.55
53/1.	[1]	140253-7001	PLATE D19T3.60
53/1.	[1]	140253-7101	PLATE D19T3.65
53/1.	[1]	140253-7201	PLATE D19T3.70
53/1.	[1]	140253-7301	PLATE D19T3.75
53/1.	[1]	140253-7401	PLATE D19T3.80
53/1.	[1]	140253-7501	PLATE D19T3.85
53/1.	[1]	140253-7601	PLATE D19T3.90
53/1.	[1]	140253-7701	PLATE D19T3.95
53/1.	[1]	140253-7801	PLATE D19T4.00
53/1.	[1]	140253-7901	PLATE D19T4.05
53/1.	[1]	140253-8001	PLATE D19T4.10
53/1.	[1]	140253-8101	PLATE D19T4.15
53/1.	[1]	140253-8201	PLATE D19T4.20
53/1.	[1]	140253-8301	PLATE D19T4.25
53/1.	[1]	140253-8401	PLATE D19T4.30
53/1.	[1]	140253-8501	PLATE D19T4.35
53/1.	[1]	140253-8601	PLATE D19T4.40
53/1.	[1]	140253-8701	PLATE D19T4.45
53/1.	[1]	140253-8801	PLATE D19T4.50
53/1.	[1]	140253-8901	PLATE D19T4.55
53/1.	[1]	140253-9001	PLATE D19T4.60
53/1.	[1]	140253-9101	PLATE D19T4.65
53/1.	[1]	140253-9201	PLATE D19T4.70
53/1.	[1]	140253-9301	PLATE D19T4.75
53/1.	[1]	140253-9401	PLATE D19T4.80
53/1.	[1]	140296-0000	PLATE D19T2.625
53/1.	[1]	140296-0100	PLATE D19T2.675
53/1.	[1]	140296-0200	PLATE D19T2.725
53/1.	[1]	140296-0300	PLATE D19T2.775
53/1.	[1]	140296-0400	PLATE D19T2.825
53/1.	[1]	140296-0500	PLATE D19T2.875
53/1.	[1]	140296-0600	PLATE D19T2.925
53/1.	[1]	140296-0700	PLATE D19T2.975
53/1.	[1]	140296-0800	PLATE D19T3.025
53/1.	[1]	140296-0900	PLATE D19T3.075
53/1.	[1]	140296-1000	PLATE D19T3.125
53/1.	[1]	140296-1100	PLATE D19T3.175
53/1.	[1]	140296-1200	PLATE D19T3.225
53/1.	[1]	140296-1300	PLATE D19T3.275
53/1.	[1]	140296-1400	PLATE D19T3.325
53/1.	[1]	140296-1500	PLATE D19T3.375
53/1.	[1]	140296-1600	PLATE D19T3.425
53/1.	[1]	140296-1700	PLATE D19T3.475
53/1.	[1]	140296-1800	PLATE D19T3.525
53/1.	[1]	140296-1900	PLATE D19T3.575
53/1.	[1]	140296-2000	PLATE D19T3.625
53/1.	[1]	140296-2100	PLATE D19T3.675
53/1.	[1]	140296-2200	PLATE D19T3.725
53/1.	[1]	140296-2300	PLATE D19T3.775
53/1.	[1]	140296-2400	PLATE D19T3.825
53/1.	[1]	140296-2500	PLATE D19T3.875
53/1.	[1]	140296-2600	PLATE D19T3.925
53/1.	[1]	140296-2700	PLATE D19T3.975
53/1.	[1]	140296-2800	PLATE D19T4.025
53/1.	[1]	140296-2900	PLATE D19T4.075
53/1.	[1]	140296-3000	PLATE D19T4.125
53/1.	[1]	140296-3100	PLATE D19T4.175
53/1.	[1]	140296-3200	PLATE D19T4.225
53/1.	[1]	140296-3300	PLATE D19T4.275
53/1.	[1]	140296-3400	PLATE D19T4.325
53/1.	[1]	140296-3500	PLATE D19T4.375
53/1.	[1]	140296-3600	PLATE D19T4.425
53/1.	[1]	140296-3700	PLATE D19T4.475
53/1.	[1]	140296-3800	PLATE D19T4.525
53/1.	[1]	140296-3900	PLATE D19T4.575
53/1.	[1]	140296-4000	PLATE D19T4.625
53/1.	[1]	140296-4100	PLATE D19T4.675
53/1.	[1]	140296-4200	PLATE D19T4.725
53/1.	[1]	140296-4300	PLATE D19T4.775
60.	[1]	140243-5720	CONTROL RACK
77.	[4]	140241-4200	CONTROL SLEEVE
93.	[1]	140402-2500	EYE BOLT
94.	[2]	026512-1540	GASKET
112.	[2]	140420-1400	BLEEDER SCREW
113.	[2]	026508-1240	GASKET D11.9&8.2T1.0
170.	[2]	140445-0320	PLATE

Include in #1:

107691-2700 as _

Include in #2:

104139-4190 as INJECTION-PUMP ASSEMBLY

Cross reference number

Zexel num

Bosch num

Firm num

Name

104139-4190

NP-PFR4KX80/2NP33

FUEL-INJECTION PUMP

104139-4190
104139-4191

F 01G 09Y 015
NP-PFR4KX80/2NP33

1G49151011 KUBOTA

FUEL-INJECTION PUMP
* K

Information:

INJECTION NOZZLE (Right side illustrated)
1. Lines (eight, four each side). 2. Injection nozzles (eight, four each side). 3. Clamps (eight, four each side).4. Remove the adapter (4) and lift injection nozzle (2) out of the cylinder head.
ADAPTER AND NOZZLE REMOVAL
2. Injection nozzle. 4. Adapter. 5. O-ring seal. 6. O-ring seal.
Pull nozzle straight out, by hand, to remove. Slight twisting action is permissible if necessary. Never pry out a nozzle with a screwdriver or other similar tool.
Always replace O-ring seals (5) and (6) before installing nozzle.5. Use needle-nose pliers to remove carbon seal dam (8). Always install a new compression seal (7) and carbon seal dam (8) before installing injection nozzle.
REMOVING CARBON SEAL DAM (Typical Example)
7. Compression seal. 8. Carbon seal dam.Install Fuel Injection Nozzles
1. Be sure the bore in the cylinder head and fuel inlet fittings are clean.
Never install an injection nozzle that has been dropped, without first testing it with the 8S2242 Nozzle Tester Group. The injector tips are very hard and brittle and break easily.
2. Install a new compression seal and carbon seal dam. Use carbon seal dam installation tool (9) to install the carbon seal dam.
INSTALLING CARBON SEAL DAM (Typical Example)
9. 8S2252 Carbon Seal Dam Installation Tool.3. Install a new O-ring seal (6) on the injection nozzle (2) and a new O-ring seal (5) on the adapter (4).4. Install the injection nozzle (2) into the cylinder head using a twisting motion. Do not use lubricant in the cylinder head bore or on the nozzle body.
INSTALLING NOZZLE
2. Injection nozzle. 4. Adapter. 5. O-ring seal. 6. O-ring seal.
Do not bend the injector inlet connection when installing injector into cylinder head. Bending of the inlet connection creates tension on the injector and causes binding of the needle in the guide.
5. Install the adapter (4) and tighten the injection nozzle-to-adapter retaining nut. Tighten retaining nut to 30 5 lb. ft. (4.1 0.7 mkg). Hand tighten the fuel injection line.6. Install the injection nozzle clamp.7. Install the fuel return manifold and rocker arm assembly. Install retaining bolts and locks. Tighten bolts to 18 5 lb. ft. (2.5 0.7 mkg) and bend locks.8. Adjust the intake valve clearance to .015 in. (0.38 mm) and the exhaust valve clearance to .025 in. (0.64 mm).9. Install valve cover. Install mounting bolts and tighten to 120 24 lb. in. (138 28 cm.kg).10. Purge the fuel lines of air by motoring the engine until fuel, free of air, flows from the connections.11. Use 5P144 Fuel Line Socket to tighten the fuel line connections to 30 5 lb. ft. (4.1 0.7 mkg).12. Start the engine and correct any fuel leaks that may occur.