Information fuel-injection pump
BOSCH
9 410 611 536
9410611536
ZEXEL
103066-3720
1030663720
MITSUBISHI-HEAV
3716524180
3716524180

Rating:
Scheme ###:
1. | [1] | 133051-3420 | PUMP HOUSING |
1/30. | [3] | 029040-6020 | STUD |
1/35A. | [1] | 132400-1000 | ADAPTOR |
1/40. | [1] | 131002-2000 | ADAPTOR |
1/40A. | [1] | 131423-0200 | ADAPTOR |
2. | [1] | 133010-6920 | COVER |
2/2. | [1] | 133011-0100 | GASKET |
3. | [3] | 133017-0900 | FLAT-HEAD SCREW |
5. | [3] | 029340-8010 | GASKET D12&8T1.00 |
16. | [6] | 133034-0400 | CAPSULE |
16. | [6] | 133034-0400 | CAPSULE |
19. | [3] | 029300-6030 | PLAIN WASHER D11&6.4T0.5 |
20. | [3] | 014110-6410 | LOCKING WASHER |
21. | [3] | 013020-6020 | UNION NUT M6P1H5 |
23. | [1] | 133041-0400 | GASKET |
30. | [6] | 133151-6920 | PLUNGER-AND-BARREL ASSY |
31. | [6] | 133106-0100 | CAPSULE |
32. | [6] | 029330-8110 | GASKET D13&8.2T1.5 |
36. | [6] | 133110-2520 | DELIVERY-VALVE ASSEMBLY |
37. | [6] | 131112-2300 | COILED SPRING |
40. | [6] | 134115-0100 | GASKET |
41. | [6] | 133116-3200 | FITTING |
42. | [6] | 029632-5030 | O-RING |
43. | [6] | 131117-2100 | FILLER PIECE |
45. | [3] | 133122-1420 | PLATE |
55. | [5] | 133200-1320 | TAPPET |
55/2. | [1] | 133204-0700 | ROLLER |
55/3. | [1] | 133205-0200 | BUSHING |
55/4. | [1] | 133203-0200 | BEARING PIN |
55/5. | [1] | 133202-0100 | HEXAGON SCREW |
55/6. | [1] | 133201-0101 | UNION NUT |
57. | [1] | 133200-1520 | TAPPET |
57/2. | [1] | 133204-0700 | ROLLER |
57/3. | [1] | 133205-0200 | BUSHING |
57/4. | [1] | 133203-0200 | BEARING PIN |
57/5. | [1] | 133202-0100 | HEXAGON SCREW |
57/6. | [1] | 133201-0101 | UNION NUT |
61. | [6] | 133215-0600 | COMPRESSION SPRING |
62. | [6] | 133216-0100 | SLOTTED WASHER |
63. | [6] | 133217-0300 | SLOTTED WASHER |
67. | [1] | 133256-3200 | CONTROL RACK |
68. | [1] | 132226-0400 | FLAT-HEAD SCREW |
76. | [6] | 133240-0100 | PINION |
77. | [6] | 133241-0200 | CONTROL SLEEVE |
78. | [6] | 131242-0100 | FLAT-HEAD SCREW |
90. | [1] | 133370-1800 | CAMSHAFT |
91. | [1] | 016650-3030 | BEARING PLATE |
91A. | [1] | 016650-3030 | BEARING PLATE |
92. | [1] | 133302-0100 | SPACER RING |
92A. | [1] | 133302-0100 | SPACER RING |
93/1. | [0] | 029312-6010 | SHIM D40&26T0.1 |
93/1. | [0] | 029312-6020 | SHIM D40&26T0.12 |
93/1. | [0] | 029312-6030 | SHIM D40&26T0.14 |
93/1. | [0] | 029312-6040 | SHIM D40&26T0.16 |
93/1. | [0] | 029312-6050 | SHIM D40&26T0.18 |
93/1. | [0] | 029312-6060 | SHIM D40&26T0.5 |
93A/1. | [0] | 029312-6010 | SHIM D40&26T0.1 |
93A/1. | [0] | 029312-6020 | SHIM D40&26T0.12 |
93A/1. | [0] | 029312-6030 | SHIM D40&26T0.14 |
93A/1. | [0] | 029312-6040 | SHIM D40&26T0.16 |
93A/1. | [0] | 029312-6050 | SHIM D40&26T0.18 |
93A/1. | [0] | 029312-6060 | SHIM D40&26T0.5 |
95. | [1] | 133305-0800 | BEARING SHELL |
96. | [2] | 020608-4040 | HEX-SOCKET-HEAD CAP SCREW |
97. | [2] | 023500-8120 | PLAIN WASHER |
98. | [2] | 023650-8310 | LOCKING WASHER |
99. | [2] | 029630-9020 | O-RING |
100A. | [1] | 029622-5010 | PACKING RING |
101A. | [1] | 133316-4201 | COVER |
104A. | [4] | 029010-8020 | BLEEDER SCREW |
105A. | [4] | 014110-8410 | LOCKING WASHER |
106A. | [1] | 029637-2000 | O-RING |
107A. | [1] | 156636-2900 | COUPLING PLATE |
110A. | [1] | 029201-8040 | UNION NUT |
111A. | [1] | 014111-8410 | LOCKING WASHER |
112A. | [1] | 025805-1910 | WOODRUFF KEY |
117A. | [1] | 029111-4050 | CAPSULE |
118A. | [1] | 026514-1840 | GASKET D17.9&14.2T1 |
126. | [6] | 029761-8310 | UNION NUT |
127. | [6] | 029350-8020 | PLAIN WASHER |
131. | [1] | 029731-4570 | EYE BOLT |
131A. | [1] | 133424-0221 | OVER FLOW VALVE |
132A. | [1] | 152350-4921 | PIPE |
133. | [2] | 029341-4130 | GASKET D20&13.8T2* |
133A. | [2] | 029341-4130 | GASKET D20&13.8T2* |
152. | [1] | 029731-4080 | EYE BOLT |
154. | [2] | 029341-4130 | GASKET D20&13.8T2* |
210. | [1] | 134430-0200 | EYE BOLT |
212. | [2] | 029341-0110 | GASKET |
305A. | [1] | 026524-2940 | GASKET D28.9&24.3T2 |
306A. | [1] | 133510-2700 | CAP |
307A. | [1] | 133510-2800 | COVER |
308A. | [1] | 029632-6030 | O-RING |
360A. | [1] | 133245-0500 | POINTER |
361A. | [2] | 010535-0840 | FLAT-HEAD SCREW M5P0.8L8 |
362A. | [2] | 014110-5440 | LOCKING WASHER |
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
This Revised Service Letter replaces the 13Jul2016 Service Letter. Changes have been made to the Service Claim Allowances hours.
TERMINATION DATE
31Jul2018
PROBLEM
398-1498 and 463-1678 Fuel Injection Pumps may fail on certain 320D 2L Excavators, equipped with a C7.1M Engine. The fuel injection pump failure results in the engine not starting, hard to start, low power or speed instability.
AFFECTED PRODUCT
Model Identification Number
320D 2L DNS00357
KHR00367-00368, 431, 440, 450, 511-518, 521
PBB00166-00167, 172-173
RAR00452-00461, 466-469, 513-514, 518-519, 524-525, 531, 545, 567-582, 584-589, 591-600, 602-612, 614-626, 630-641, 643-655, 663-673, 677-686, 693-700, 707-714, 720-729, 733-743, 856-857, 865-871, 877-884, 888-896, 902-909, 917-922, 929-936, 959-980, 985-992, 998-1005, 1011-1013, 1016-1019, 1021-1027, 1031-1037, 1041-1047, 1052-1055, 1062-1065, 1072-1074, 1077-1079, 1154-1157, 1163-1164, 1167-1169, 1174-1180, 1185-1193, 1195-1216, 1254-1263, 1265-1268, 1270, 1273-1286, 1291-1292, 1298-1300, 1304, 1310, 1346-1347, 1355-1357, 1366-1380, 1382-1385, 1390-1392, 1397-1399, 1401-1407, 1437, 1671, 1701, 1709, 1713, 1793, 1814, 1836
ZCS00199-00276, 292-315, 452-496, 558-591, 660-707, 743-778, 827-917, 986-991, 993-1022, 1038-1058, 1080-1083, 1089-1135, 1137-1155, 1179-1187, 1320-1348, 1353, 1449-1458, 1476, 1479-1483, 1486-1490, 1493-1497, 1499-1532
PARTS NEEDED
Qty
Part Number Description
3 2323149 WASHER-SEALING
1 4631678 PUMP AS-F INJ
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Remove the existing fuel injection pump, and install a new 463-1678 Fuel Injection Pump Assembly.
Refer to UENR0674, Disassembly and Assembly, C7.1 (Mech) Engines, "Fuel Injection Pump Remove - With Boost Control", and install procedure, in order to complete this Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-4000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
4001-6000 hrs,
25-36 mo 33.0% 0.0% 25.0% 50.0% 25.0% 50.0%
This is a 11.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.