103066-3441 ZEXEL 9 410 611 013 BOSCH FUEL-INJECTION PUMP 9410611013 1030663441

Information fuel-injection pump

BOSCH 9 410 611 013 9410611013

ZEXEL 103066-3441 1030663441

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Scheme ###:

1.	[1]	133050-9020	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/35A.	[1]	132400-0900	ADAPTOR
1/40.	[1]	131002-2000	ADAPTOR
1/40A.	[1]	131423-0200	ADAPTOR
2.	[1]	133010-6920	COVER
2/2.	[1]	133011-0100	GASKET
3.	[3]	133017-0900	FLAT-HEAD SCREW
5.	[3]	029340-8010	GASKET D12&8T1.00
16.	[6]	133034-0400	CAPSULE
19.	[3]	029300-6030	PLAIN WASHER D11&6.4T0.5
20.	[3]	014110-6410	LOCKING WASHER
21.	[3]	013020-6020	UNION NUT M6P1H5
23.	[1]	133041-0400	GASKET
30.	[6]	133151-6920	PLUNGER-AND-BARREL ASSY
31.	[6]	133106-0100	CAPSULE
32.	[6]	029330-8110	GASKET D13&8.2T1.5
36.	[6]	133110-2520	DELIVERY-VALVE ASSEMBLY
37.	[6]	131112-2300	COILED SPRING
40.	[6]	134115-0100	GASKET
41.	[6]	133116-3200	FITTING
42.	[6]	029632-5030	O-RING
43.	[6]	131117-2100	FILLER PIECE
45.	[3]	133122-1420	PLATE
55.	[6]	133200-1320	TAPPET
55/2.	[1]	133204-0700	ROLLER
55/3.	[1]	133205-0200	BUSHING
55/4.	[1]	133203-0200	BEARING PIN
55/5.	[1]	133202-0100	HEXAGON SCREW
55/6.	[1]	133201-0101	UNION NUT
61.	[6]	133215-0600	COMPRESSION SPRING
62.	[6]	133216-0100	SLOTTED WASHER
63.	[6]	133217-0300	SLOTTED WASHER
67.	[1]	133256-2100	CONTROL RACK
68.	[1]	132226-0400	FLAT-HEAD SCREW
76.	[6]	133240-0100	PINION
77.	[6]	133241-0200	CONTROL SLEEVE
78.	[6]	131242-0100	FLAT-HEAD SCREW
90.	[1]	133370-1800	CAMSHAFT
91.	[1]	016650-3030	BEARING PLATE
91A.	[1]	016650-3030	BEARING PLATE
92.	[1]	133302-0100	SPACER RING
92A.	[1]	133302-0100	SPACER RING
93/1.	[0]	029312-6010	SHIM D40&26T0.1
93/1.	[0]	029312-6020	SHIM D40&26T0.12
93/1.	[0]	029312-6030	SHIM D40&26T0.14
93/1.	[0]	029312-6040	SHIM D40&26T0.16
93/1.	[0]	029312-6050	SHIM D40&26T0.18
93/1.	[0]	029312-6060	SHIM D40&26T0.5
93A/1.	[0]	029312-6010	SHIM D40&26T0.1
93A/1.	[0]	029312-6020	SHIM D40&26T0.12
93A/1.	[0]	029312-6030	SHIM D40&26T0.14
93A/1.	[0]	029312-6040	SHIM D40&26T0.16
93A/1.	[0]	029312-6050	SHIM D40&26T0.18
93A/1.	[0]	029312-6060	SHIM D40&26T0.5
95.	[1]	133305-0800	BEARING SHELL
96.	[2]	020608-4040	HEX-SOCKET-HEAD CAP SCREW
97.	[2]	023500-8120	PLAIN WASHER
98.	[2]	023650-8310	LOCKING WASHER
99.	[2]	029630-9020	O-RING
100A.	[1]	029622-5010	PACKING RING
101A.	[1]	133316-4201	COVER
104A.	[4]	029010-8020	BLEEDER SCREW
105A.	[4]	014110-8410	LOCKING WASHER
106A.	[1]	029637-2000	O-RING
107A.	[1]	156612-6300	COUPLING PLATE
110A.	[1]	029201-8040	UNION NUT
111A.	[1]	014111-8410	LOCKING WASHER
112A.	[1]	025805-1910	WOODRUFF KEY
117A.	[1]	029111-8010	CAPSULE M18P1.5L12
118A.	[1]	026518-2240	GASKET D21.9&18.2T1
131.	[1]	029731-4570	EYE BOLT
131A.	[1]	133424-0221	OVER FLOW VALVE
133.	[2]	029341-4130	GASKET D20&13.8T2*
133A.	[2]	029341-4130	GASKET D20&13.8T2*
152.	[1]	029731-4680	EYE BOLT
154.	[2]	029341-4130	GASKET D20&13.8T2*
210.	[1]	134430-0200	EYE BOLT
212.	[2]	029341-0110	GASKET
360A.	[1]	133245-0500	POINTER
361A.	[2]	010535-0840	FLAT-HEAD SCREW M5P0.8L8
362A.	[2]	014110-5440	LOCKING WASHER

Include in #1:

103662-2062 as FUEL INJECTION PUMP

103662-2070

103662-2072

107691-2470 as _

Cross reference number

Zexel num

Bosch num

Firm num

Name

103066-3441

9 410 611 013

FUEL-INJECTION PUMP
* Q

Information:

Rework Procedure
Replacement of Diesel Oxidation Catalyst (DOC)
1. Remove three 222-8823 Bolts and three 232-3209 Washers to separate the 360-8875 Bellows Tube Assembly from the 360-8849 Catalytic Converter Group. Refer to Image1.1.1.
Image1.1.1
2. Loosen the clamp. Remove the DOC from the Catalytic Converter Group. Refer to Images1.2.1 and 1.2.2.
Image1.2.1
Image1.2.2
3. Remove the ring from the DOC. Remove the clamp from the catalytic converter. Refer to Images1.3.1 and 1.3.2.
Image1.3.1
Image1.3.2
4. Remove the five screws and five washers from the insulation around the DOC. Remove insulation from the DOC. The insulation will be reused. Refer to Images1.4.1 and 1.4.2.
Image1.4.1
Image1.4.2
5. Install the insulation that was removed from the old DOC on the new DOC. Refer to Image1.5.1.
Image1.5.1
6. Clean the sealing surface of the DOC flange. Clean the sealing surface of the flange on the catalytic converter group. Clean the ring that was removed from the old DOC. Refer to Images1.6.1, 1.6.2, and 1.6.3
Image1.6.1
Image1.6.2
Image1.6.3
7. Apply seal paste to both sides of the ring, to the flange surfaces of the new DOC, and the catalytic converter. Refer to Image1.7.1.
Note: Make sure to cover the complete ring and flange surfaces with seal paste when applying it.
Image1.7.1
8. Place the ring on the flange of the new DOC. Position the new DOC against the catalytic converter. Refer to Images1.8.1 and 1.8.2.
Image1.8.1
Image1.8.2
9. Orient the DOC so that it will line up correctly with the bellows tube. Install and orient the clamp in order to hold the new DOC in place. Apply sealing paste or high temperature grease to the bolt of the clamp. Tighten the clamp. Then reattach the DOC to the bellows tube. Refer to Image1.9.1.
Image1.9.1
10. Tap the clamp around the circumference to properly seat the clamp. Tighten the clamp to a specified torque of 18 N.m (13.3 ft-lb). Apply sealing paste or high temperature grease to the three 222-8823 Bolts to assemble the bellows. Refer to Image1.10.1.
Image1.10.1
11. Please write down the number of active regenerations. This number can be found in the Monitor Service Menu in the Aftertreatment Status section. Please enter this information to the claim story when you submit your claim. Refer to Image1.11.1.
Image1.11.1