Information fuel-injection pump
BOSCH
9 410 613 091
9410613091
ZEXEL
103066-1940
1030661940
Rating:
Scheme ###:
| 1. | [1] | 133050-4020 | PUMP HOUSING |
| 1/30. | [3] | 029040-6020 | STUD |
| 1/35. | [1] | 132400-0900 | ADAPTOR |
| 1/35A. | [1] | 132400-1000 | ADAPTOR |
| 2. | [1] | 133010-3620 | COVER |
| 2/2. | [1] | 133011-0100 | GASKET |
| 3. | [3] | 133017-0800 | FLAT-HEAD SCREW |
| 5. | [3] | 029340-8020 | GASKET |
| 15. | [1] | 132030-1120 | LEVEL INDICATOR |
| 16. | [5] | 133034-0400 | CAPSULE |
| 16A. | [1] | 133034-0600 | CAPSULE |
| 19. | [3] | 029300-6030 | PLAIN WASHER D11&6.4T0.5 |
| 20. | [3] | 014110-6410 | LOCKING WASHER |
| 21. | [3] | 013020-6020 | UNION NUT M6P1H5 |
| 23. | [1] | 133041-0400 | GASKET |
| 30. | [6] | 133151-2920 | PLUNGER-AND-BARREL ASSY |
| 31. | [6] | 133106-0100 | CAPSULE |
| 32. | [6] | 029330-8110 | GASKET D13&8.2T1.5 |
| 36. | [6] | 133110-0420 | DELIVERY-VALVE ASSEMBLY |
| 37. | [6] | 133112-0100 | COMPRESSION SPRING |
| 40. | [6] | 133115-0600 | GASKET |
| 41. | [6] | 133116-1700 | FITTING |
| 45. | [3] | 133122-1420 | PLATE |
| 55. | [6] | 133200-0120 | TAPPET |
| 55/2. | [1] | 133204-0200 | ROLLER |
| 55/3. | [1] | 133205-0200 | BUSHING |
| 55/4. | [1] | 133203-0200 | BEARING PIN |
| 55/5. | [1] | 133202-0100 | HEXAGON SCREW |
| 55/6. | [1] | 133201-0101 | UNION NUT |
| 61. | [6] | 133215-0100 | COMPRESSION SPRING |
| 62. | [6] | 133216-0100 | SLOTTED WASHER |
| 63. | [6] | 133217-0100 | SLOTTED WASHER |
| 66. | [1] | 132222-0100 | BUSHING |
| 66A. | [1] | 132222-0100 | BUSHING |
| 67. | [1] | 133256-0900 | CONTROL RACK |
| 68. | [1] | 132226-0400 | FLAT-HEAD SCREW |
| 76. | [6] | 133240-0100 | PINION |
| 77. | [6] | 133241-0200 | CONTROL SLEEVE |
| 78. | [6] | 131242-0100 | FLAT-HEAD SCREW |
| 81. | [1] | 133245-0100 | POINTER |
| 82/1. | [0] | 029300-5020 | PLAIN WASHER D10&5.1T1.5 |
| 82/1. | [0] | 029310-5080 | SHIM D10&5T0.2 |
| 82/1. | [0] | 029310-5090 | SHIM D10&5.1T0.5 |
| 82/1. | [0] | 029310-5110 | SHIM D10&5.1T1 |
| 83. | [1] | 021305-0920 | FLAT-HEAD SCREW |
| 90. | [1] | 133370-0700 | CAMSHAFT |
| 91. | [1] | 016650-3030 | BEARING PLATE |
| 91A. | [1] | 016650-3030 | BEARING PLATE |
| 92. | [1] | 133302-0100 | SPACER RING |
| 92A. | [1] | 133302-0100 | SPACER RING |
| 93/1. | [0] | 029312-6010 | SHIM D40&26T0.1 |
| 93/1. | [0] | 029312-6020 | SHIM D40&26T0.12 |
| 93/1. | [0] | 029312-6030 | SHIM D40&26T0.14 |
| 93/1. | [0] | 029312-6040 | SHIM D40&26T0.16 |
| 93/1. | [0] | 029312-6050 | SHIM D40&26T0.18 |
| 93/1. | [0] | 029312-6060 | SHIM D40&26T0.5 |
| 93A/1. | [0] | 029312-6010 | SHIM D40&26T0.1 |
| 93A/1. | [0] | 029312-6020 | SHIM D40&26T0.12 |
| 93A/1. | [0] | 029312-6030 | SHIM D40&26T0.14 |
| 93A/1. | [0] | 029312-6040 | SHIM D40&26T0.16 |
| 93A/1. | [0] | 029312-6050 | SHIM D40&26T0.18 |
| 93A/1. | [0] | 029312-6060 | SHIM D40&26T0.5 |
| 100. | [1] | 029622-5010 | PACKING RING |
| 100A. | [1] | 029622-5010 | PACKING RING |
| 101. | [1] | 133316-3700 | COVER |
| 101A. | [1] | 133316-1300 | COVER |
| 104. | [4] | 029010-8020 | BLEEDER SCREW |
| 104A. | [4] | 021008-2520 | FLAT-HEAD SCREW |
| 105. | [4] | 014110-8410 | LOCKING WASHER |
| 105A. | [4] | 014110-8410 | LOCKING WASHER |
| 106. | [1] | 029637-2000 | O-RING |
| 106A. | [1] | 029637-2000 | O-RING |
| 107. | [1] | 156612-4620 | COUPLING PLATE |
| 110. | [1] | 013121-8020 | UNION NUT M18P1.5H16 |
| 110. | [1] | 013121-8020 | UNION NUT M18P1.5H16 |
| 111. | [1] | 014111-8410 | LOCKING WASHER |
| 111. | [1] | 014111-8410 | LOCKING WASHER |
| 112A. | [1] | 025805-1910 | WOODRUFF KEY |
| 113A. | [1] | 133328-0100 | CAP |
| 116. | [1] | 029701-8180 | INLET UNION |
| 116A. | [1] | 029701-4260 | INLET UNION |
| 117. | [1] | 029731-8210 | EYE BOLT |
| 117A. | [1] | 131424-1420 | OVER FLOW VALVE |
| 118. | [2] | 029341-8010 | GASKET |
| 118A. | [2] | 029341-4010 | GASKET D20&14.2T1.5 |
| 121. | [1] | 029111-0010 | CAPSULE |
| 121A. | [1] | 029111-4130 | CAPSULE |
| 122. | [1] | 026510-1340 | GASKET D13.4&10.2T1 |
| 122A. | [1] | 029341-4040 | GASKET |
| 130. | [1] | 132444-2920 | AIR FILTER |
| 130/2. | [1] | 132442-3520 | PIPE |
| 130/3. | [4] | 026510-1340 | GASKET D13.4&10.2T1 |
| 130/3. | [4] | 026510-1340 | GASKET D13.4&10.2T1 |
| 130/4. | [2] | 131420-0500 | BLEEDER SCREW |
| 130/4. | [2] | 131420-0500 | BLEEDER SCREW |
| 130/5. | [2] | 133445-0100 | UNION NUT |
| 130/5. | [2] | 133445-0100 | UNION NUT |
| 130/6. | [2] | 029630-6010 | O-RING |
| 130/6. | [2] | 029630-6010 | O-RING |
| 130/7. | [2] | 133447-0100 | CLAMPING BAND |
| 130/7. | [2] | 133447-0100 | CLAMPING BAND |
| 132. | [1] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 132A. | [1] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 145. | [1] | 155406-0220 | AIR FILTER |
| 146. | [1] | 026512-1540 | GASKET D15.4&12.2T1.50 |
| 152. | [1] | 027414-2640 | EYE BOLT |
| 153. | [1] | 133431-0520 | CONNECTOR |
| 154. | [1] | 026514-1840 | GASKET D17.9&14.2T1 |
| 155. | [1] | 029731-2230 | EYE BOLT |
| 156. | [1] | 027112-0840 | INLET UNION |
| 157. | [2] | 026512-1540 | GASKET D15.4&12.2T1.50 |
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
30Nov2016
PROBLEM
Under some circumstances, certain 320D 2 Excavators can be hard to start when at normal operating temperature. When this problem occurs the machine displays the symptom of hard to start only when attempting to restart the engine 5 to 30 minutes after engine shut down.
Cold starting and general performance are not affected.
AFFECTED PRODUCT
Model Identification Number
320D 2 DFM00149-00558, 560-624, 638-946, 951-954, 975
DNP00252-00495, 497-503, 510, 513, 518
FKK00281-00360
GBA00132-01650
LMA00251-00828
TMF00192-00539
YEA00182-00555
320D 2GC JFM00175-01088
320D 2L EKT00152-00161
HDM00263-00265
KHR00103-00558
NBT00121-00845
ZCS00178-01339
320D 2L OEM P9X00101-00150, 158-162
PARTS NEEDED
Qty
Part Number Description
6 4545091 INJECTOR AS-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Before completing this rework, review the safety actions in the Operation and Maintenance Manual for the Excavator.
Remove the 398-1507 Injectors.
For detailed instructions on removing the injectors refer to Disassembly and Assembly, UENR0674, "Fuel Injection Lines - Remove" and "Fuel Injector - Remove".
Install the new 454-5091 Injectors.
For detailed instructions on installing the injectors refer to Disassembly and Assembly, UENR0674, "Fuel Injector - Install" and "Fuel Injection Lines - Install".
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-5000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.