101049-8850 ZEXEL 9 410 614 024 BOSCH FUEL-INJECTION PUMP 9410614024 1010498850

Information fuel-injection pump

BOSCH 9 410 614 024 9410614024

ZEXEL 101049-8850 1010498850

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Scheme ###:

1.	[1]	131063-9920	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/35.	[1]	131400-0100	ADAPTOR
1/40A.	[1]	131002-2000	ADAPTOR
2.	[1]	131028-6220	COVER
2/2.	[1]	131011-1900	GASKET
3.	[2]	131017-1000	FLAT-HEAD SCREW
5.	[2]	029340-6020	GASKET D10&6.5T1.00
16.	[4]	131034-1401	CAPSULE
21.	[3]	139206-0400	UNION NUT
23.	[1]	029633-1010	O-RING
30.	[4]	131152-4420	PLUNGER-AND-BARREL ASSY
36.	[4]	131110-6820	DELIVERY-VALVE ASSEMBLY
37.	[4]	131112-4200	COILED SPRING
40.	[4]	131115-1600	GASKET
41.	[4]	131116-8720	FITTING
45.	[2]	131122-0520	PLATE
49.	[4]	139717-0100	O-RING
55.	[4]	131200-2820	TAPPET
55/2.	[1]	131203-0800	BEARING PIN
55/3.	[1]	131204-1000	ROLLER
55/4.	[1]	131205-0500	BUSHING
55/5.	[1]	131206-0200	SLIDER
56/1.	[0]	029311-0020	SHIM D19&10T0.30
56/1.	[0]	029311-0030	SHIM D19&10T0.40
56/1.	[0]	029311-0040	SHIM D19&10T0.50
56/1.	[0]	029311-0050	SHIM D19&10T0.6
56/1.	[0]	029311-0060	SHIM D19&10T0.7
56/1.	[0]	029311-0070	SHIM D19&10T0.8
56/1.	[0]	029311-0080	SHIM D19&10T0.9
56/1.	[0]	029311-0090	SHIM D19&10T1
56/1.	[0]	029311-0110	SHIM D19&10T1.1
56/1.	[0]	029311-0120	SHIM D19&10T1.2
56/1.	[0]	029311-0130	SHIM D19&10T1.3
56/1.	[0]	029311-0140	SHIM D19&10T1.4
56/1.	[0]	029311-0270	SHIM D19&10T0.55
56/1.	[0]	029311-0280	SHIM D19&10T0.65
56/1.	[0]	029311-0290	SHIM D19&10T0.75
56/1.	[0]	029311-0310	SHIM D19&10T0.85
56/1.	[0]	029311-0320	SHIM D19&10T0.95
56/1.	[0]	029311-0330	SHIM D19&10T1.05
56/1.	[0]	029311-0340	SHIM D19&10T1.15
56/1.	[0]	029311-0350	SHIM D19&10T1.25
56/1.	[0]	029311-0490	SHIM D19&10T1.5
56/1.	[0]	029311-0500	SHIM D19&10T1.6
56/1.	[0]	029311-0580	SHIM D19&10T0.2
56/1.	[0]	029311-0590	SHIM D19&10T0.25
56/1.	[0]	029311-0600	SHIM D19&10T0.35
56/1.	[0]	029311-0610	SHIM D19&10T0.45
56/1.	[0]	029311-0620	SHIM D19&10T1.35
56/1.	[0]	029311-0630	SHIM D19&10T1.45
56/1.	[0]	029311-0710	SHIM D19&10T1.55
61.	[4]	131215-2500	COMPRESSION SPRING
62.	[4]	131216-0100	SLOTTED WASHER
63.	[4]	131217-0200	SLOTTED WASHER
67.	[1]	131254-0000	CONTROL RACK
68.	[1]	131226-0300	FLAT-HEAD SCREW
76.	[4]	131240-0100	PINION
77.	[4]	131241-0100	CONTROL SLEEVE
78.	[4]	131242-0100	FLAT-HEAD SCREW
90.	[1]	131360-2700	CAMSHAFT
91A.	[1]	016630-2030	BEARING PLATE
91B.	[1]	028201-7020	BEARING PLATE
91E.	[1]	016630-2030	BEARING PLATE
91F.	[1]	028201-7020	BEARING PLATE
92.	[1]	131302-0300	SPACER RING
92A.	[1]	131302-0300	SPACER RING
93/1.	[0]	029311-7010	SHIM D22&17T0.1
93/1.	[0]	029311-7020	SHIM D22&17T0.12
93/1.	[0]	029311-7030	SHIM D22&17T0.14
93/1.	[0]	029311-7040	SHIM D22&17T0.16
93/1.	[0]	029311-7050	SHIM D22&17T0.18
93/1.	[0]	029311-7060	SHIM D22&17T0.5
93/1.	[0]	029311-7070	SHIM D22&17T1.0
93/1.	[0]	029311-7090	SHIM D22&17T0.3
93/1.	[0]	029311-7210	SHIM D22&17T0.7
93/1.	[0]	029311-7220	SHIM D22&17T1.4
93/1.	[0]	139417-0000	SHIM D22&17T2.4
93A/1.	[0]	029311-7010	SHIM D22&17T0.1
93A/1.	[0]	029311-7020	SHIM D22&17T0.12
93A/1.	[0]	029311-7030	SHIM D22&17T0.14
93A/1.	[0]	029311-7040	SHIM D22&17T0.16
93A/1.	[0]	029311-7050	SHIM D22&17T0.18
93A/1.	[0]	029311-7060	SHIM D22&17T0.5
93A/1.	[0]	029311-7070	SHIM D22&17T1.0
93A/1.	[0]	029311-7090	SHIM D22&17T0.3
93A/1.	[0]	029311-7210	SHIM D22&17T0.7
93A/1.	[0]	029311-7220	SHIM D22&17T1.4
93A/1.	[0]	139417-0000	SHIM D22&17T2.4
100.	[1]	029621-7050	PACKING RING
101.	[1]	131330-6200	COVER
104.	[4]	020006-1440	BLEEDER SCREW M6P1L14
112.	[1]	025803-1640	WOODRUFF KEY
117.	[1]	131401-0020	EYE BOLT
118.	[2]	029341-4130	GASKET D20&13.8T2*
131A.	[1]	131424-7420	OVER FLOW VALVE
132A.	[1]	131508-8920	INLET UNION
133A.	[2]	029341-4130	GASKET D20&13.8T2*
334.	[1]	029731-0120	EYE BOLT
336.	[2]	029341-0110	GASKET

Include in #1:

101495-3120 as FUEL INJECTION PUMP

101696-9240 as _

Cross reference number

Zexel num

Bosch num

Firm num

Name

101049-8850

9 410 614 024

FUEL-INJECTION PUMP
* Q

Information:

Before any service work is done on the fuel system, the outer surface of the injection pump housing must be clean.
The fuel injection pump housing and governor has been removed from the engine for illustration purposes. 1. Remove flange (1) and the flange assembly from the cover.2. Remove cover (2) from the pump housing. 3. Remove the bypass valve (3) and springs from the pump housing.4. Install tooling (A) on the fuel injection pump and loosen the bushing from the pump housing. Do not loosen screws (4) that hold the levers to the shaft when the pumps are removed or installed. If the levers are moved, fuel pump calibration will be changed. 5. Remove the fuel injection pump (5) from the pump housing. The sleeve on the plunger will slide off the lever as the pump is removed.6. Do Steps 4 and 5 for the remainder of the pumps.Install Fuel Injection Pumps
1. Turn the camshaft until the lifter for the pump to be installed is at its lowest position.2. Install the fuel injection pump (1) in the bore of the pump housing. 3. The sleeve (2) will be engaged with the lever when the pump is installed correctly.
If the levers have been moved on the shaft, fuel pump calibration must be made. (See TESTING AND ADJUSTING).
4. Tighten the bushing with tooling (A) to a torque of 80 7 N m (60 5 lb.ft.).5. Do Steps 1 through 4 for the remainder of the pumps. 6. Install the bypass valve and spring (3) in the pump housing.7. Install the cover (5) on the pump housing. Be sure the spring (3) is in the bore in the cover. 8. Install the flange (4) and the flange assembly on the cover.Disassemble Fuel Injection Pumps
1. Remove bushing (1) and O-ring seal (7) from bonnet (2).2. Remove ring (3) from the bonnet and barrel (4). 3. Remove check valve assembly (9) and spring (8) from the bonnet.4. Remove spring (10) and retainer washer (5).
Keep the plunger and sleeve with their respective barrel for installation. Do not use plungers, sleeves and barrels with other plungers, sleeves and barrels.
5. Remove plunger (11) and sleeve (6).Assemble Fuel Injection Pumps
1. Install the sleeve (4), plunger (5), spring (2) and washer (3) on barrel (1).
Be sure the sleeve and plunger are installed in their original barrel and the large hole in the plunger is up. The sleeve must be installed with the thin flange up.
2. Install the check valve assembly and spring in the bonnet. Connect the barrel and bonnet with the ring. Install the seal and bushing on the bonnet. end by:a) install fuel injection pumps