Information fuel-injection pump
BOSCH
9 410 612 645
9410612645
ZEXEL
101041-8940
1010418940
Rating:
Scheme ###:
| 1. | [1] | 131064-2420 | PUMP HOUSING |
| 1/30. | [3] | 029040-6020 | STUD |
| 1/35A. | [1] | 131400-0100 | ADAPTOR |
| 1/40. | [1] | 131423-0800 | ADAPTOR |
| 1/40A. | [1] | 131420-0420 | BLEEDER SCREW |
| 2. | [1] | 131028-6220 | COVER |
| 2/2. | [1] | 131011-1900 | GASKET |
| 3. | [2] | 131017-1000 | FLAT-HEAD SCREW |
| 5. | [2] | 029340-6020 | GASKET D10&6.5T1.00 |
| 16. | [4] | 131034-1401 | CAPSULE |
| 21. | [3] | 139206-0400 | UNION NUT |
| 23. | [1] | 029633-1010 | O-RING |
| 30. | [4] | 131152-8720 | PLUNGER-AND-BARREL ASSY |
| 36. | [4] | 131160-7520 | DELIVERY-VALVE ASSEMBLY |
| 37. | [4] | 131112-2300 | COILED SPRING |
| 40. | [4] | 131115-1600 | GASKET |
| 41. | [4] | 131116-7600 | FITTING |
| 42. | [4] | 131117-2300 | FILLER PIECE |
| 45. | [2] | 131122-0520 | PLATE |
| 49. | [4] | 029632-0030 | O-RING |
| 55. | [4] | 131200-0220 | TAPPET |
| 55/2. | [1] | 131203-0200 | BEARING PIN |
| 55/3. | [1] | 131204-1000 | ROLLER |
| 55/4. | [1] | 131205-0500 | BUSHING |
| 55/5. | [1] | 131206-0200 | SLIDER |
| 56/1. | [0] | 029311-0020 | SHIM D19&10T0.30 |
| 56/1. | [0] | 029311-0030 | SHIM D19&10T0.40 |
| 56/1. | [0] | 029311-0040 | SHIM D19&10T0.50 |
| 56/1. | [0] | 029311-0050 | SHIM D19&10T0.6 |
| 56/1. | [0] | 029311-0060 | SHIM D19&10T0.7 |
| 56/1. | [0] | 029311-0070 | SHIM D19&10T0.8 |
| 56/1. | [0] | 029311-0080 | SHIM D19&10T0.9 |
| 56/1. | [0] | 029311-0090 | SHIM D19&10T1 |
| 56/1. | [0] | 029311-0110 | SHIM D19&10T1.1 |
| 56/1. | [0] | 029311-0120 | SHIM D19&10T1.2 |
| 56/1. | [0] | 029311-0130 | SHIM D19&10T1.3 |
| 56/1. | [0] | 029311-0140 | SHIM D19&10T1.4 |
| 56/1. | [0] | 029311-0270 | SHIM D19&10T0.55 |
| 56/1. | [0] | 029311-0280 | SHIM D19&10T0.65 |
| 56/1. | [0] | 029311-0290 | SHIM D19&10T0.75 |
| 56/1. | [0] | 029311-0310 | SHIM D19&10T0.85 |
| 56/1. | [0] | 029311-0320 | SHIM D19&10T0.95 |
| 56/1. | [0] | 029311-0330 | SHIM D19&10T1.05 |
| 56/1. | [0] | 029311-0340 | SHIM D19&10T1.15 |
| 56/1. | [0] | 029311-0350 | SHIM D19&10T1.25 |
| 56/1. | [0] | 029311-0490 | SHIM D19&10T1.5 |
| 56/1. | [0] | 029311-0500 | SHIM D19&10T1.6 |
| 56/1. | [0] | 029311-0580 | SHIM D19&10T0.2 |
| 56/1. | [0] | 029311-0590 | SHIM D19&10T0.25 |
| 56/1. | [0] | 029311-0600 | SHIM D19&10T0.35 |
| 56/1. | [0] | 029311-0610 | SHIM D19&10T0.45 |
| 56/1. | [0] | 029311-0620 | SHIM D19&10T1.35 |
| 56/1. | [0] | 029311-0630 | SHIM D19&10T1.45 |
| 56/1. | [0] | 029311-0710 | SHIM D19&10T1.55 |
| 61. | [4] | 131215-2500 | COMPRESSION SPRING |
| 62. | [4] | 131216-0100 | SLOTTED WASHER |
| 63. | [4] | 131217-0200 | SLOTTED WASHER |
| 67. | [1] | 131254-0000 | CONTROL RACK |
| 68. | [1] | 131226-0300 | FLAT-HEAD SCREW |
| 76. | [4] | 131240-0100 | PINION |
| 77. | [4] | 131241-0100 | CONTROL SLEEVE |
| 78. | [4] | 131242-0100 | FLAT-HEAD SCREW |
| 90. | [1] | 131361-1900 | CAMSHAFT |
| 91A. | [1] | 016640-2030 | BEARING PLATE |
| 91B. | [1] | 028202-0020 | BEARING PLATE |
| 91E. | [1] | 016630-2030 | BEARING PLATE |
| 91F. | [1] | 028201-7020 | BEARING PLATE |
| 92. | [1] | 131302-0300 | SPACER RING |
| 92A. | [1] | 131302-1000 | SPACER RING |
| 93/1. | [0] | 029311-7010 | SHIM D22&17T0.1 |
| 93/1. | [0] | 029311-7020 | SHIM D22&17T0.12 |
| 93/1. | [0] | 029311-7030 | SHIM D22&17T0.14 |
| 93/1. | [0] | 029311-7040 | SHIM D22&17T0.16 |
| 93/1. | [0] | 029311-7050 | SHIM D22&17T0.18 |
| 93/1. | [0] | 029311-7060 | SHIM D22&17T0.5 |
| 93/1. | [0] | 029311-7070 | SHIM D22&17T1.0 |
| 93/1. | [0] | 029311-7090 | SHIM D22&17T0.3 |
| 93/1. | [0] | 029311-7210 | SHIM D22&17T0.7 |
| 93/1. | [0] | 029311-7220 | SHIM D22&17T1.4 |
| 93/1. | [0] | 139417-0000 | SHIM D22&17T2.4 |
| 93A/1. | [0] | 029312-0220 | SHIM D27&20T0.1 |
| 93A/1. | [0] | 029312-0230 | SHIM D27&20T0.12 |
| 93A/1. | [0] | 029312-0240 | SHIM D27&20T0.14 |
| 93A/1. | [0] | 029312-0250 | SHIM D27&20T0.16 |
| 93A/1. | [0] | 029312-0260 | SHIM D27&20T0.18 |
| 93A/1. | [0] | 029312-0270 | SHIM D27&20T0.5 |
| 93A/1. | [0] | 029312-0290 | SHIM D27&20T0.3 |
| 93A/1. | [0] | 029312-0300 | SHIM D27&20T1.0 |
| 93A/1. | [0] | 139420-0400 | SHIM D27&20T0.7 |
| 101A. | [1] | 131330-1300 | COVER |
| 104A. | [4] | 020006-2040 | BLEEDER SCREW M6P1L20 4T |
| 106A. | [1] | 131321-1900 | GASKET |
| 112A. | [1] | 025804-1610 | WOODRUFF KEY |
| 117A. | [1] | 029731-4580 | EYE BOLT |
| 118A. | [2] | 029341-4080 | GASKET |
| 191. | [1] | 131460-6120 | BRACKET |
| 192. | [1] | 139775-0200 | O-RING |
| 194. | [4] | 014011-0140 | PLAIN WASHER D22&10.5T1.6 |
| 195. | [4] | 014111-0440 | LOCKING WASHER |
| 196. | [4] | 131465-0000 | UNION NUT |
| 334. | [1] | 029731-0410 | EYE BOLT |
| 336. | [2] | 029341-0090 | GASKET |
Cross reference number
Zexel num
Bosch num
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Name
Information:
Table 1
Required Parts
Callout Part Number Description Qty
1 7E-3870 Muffler Clamp 1
2 309-3554 Diesel Particulate Filter Group 1
3 309-3592 Clamp Assembly 1
4 309-3864 Tube 1
5 122-4026 Spacer 4
6 7X-0605 Hard Washer 6
7 8T-4244 Nut 2
8 8T-4910 Bolt 4
9 271-6537 Exhaust Monitor Group 1
10 216-7990 Installation Assembly 1
11 282-0031 Remote Display 1
12 220-3778 Adapter Cable Assembly (INTERFACE) 1 Parts Location
Illustration 2 g01549193
(1) 7E-3870 Muffler Clamp (2) 309-3554 Diesel Particulate Filter Group (3) 309-3592 Clamp Assembly (4) 309-3864 Tube (5) 122-4026 Spacer (6) 7X-0605 Hard Washer (7) 8T-4244 Nut (8) 8T-4910 Bolt Installation Procedure
You must read and thoroughly understand the guidelines in Special Instruction, REHS1807, "Installation Guide for Particulate Trap Exhaust Filters" before you attempt any part of the following installation procedure.The installation procedure that follows is specific for the listed machines.Diesel Particulate Filter Installation
Remove the existing muffler.
Illustration 3 g01457287
(A) Flared end (1) 7E-3870 Muffler Clamp (4) 309-3864 Tube
Install 309-3864 Tube (4) by attaching flared end (A) to the turbocharger. Leave 7E-3870 Muffler Clamp (1) loosely attached on the other end of tube (4) .
Illustration 4 g01457295
(3) 309-3592 Clamp Assembly (Lower half) (5) 122-4026 Spacer (6) 7X-0605 Hard Washer (8) 8T-4910 Bolt
Remove the two bolts, two hard washers, two lock washers, and two nuts from 309-3592 Clamp Assembly (3). Keep these parts together with the upper half of the clamp assembly. These parts will be reinstalled in Step 8.
Install the lower half of 309-3592 Clamp Assembly (3) to the existing bracket near the turbocharger by using two 8T-4910 Bolts (8), two 7X-0605 Hard Washers (6), and two 122-4026 Spacers (5). Refer to Illustration 4.
Illustration 5 g01457434
(1) 7E-3870 Muffler Clamp (2) 309-3554 Diesel Particulate Filter Group (4) 309-3864 Tube (5) 122-4026 Spacer (6) 7X-0605 Hard Washer (7) 8T-4244 Nut (8) 8T-4910 Bolt
Install 309-3554 Diesel Particulate Filter Group (2) by inserting the inlet tube of the diesel particulate filter over 309-3864 Tube (4). The weight of the diesel particulate filter group is approximately 40 kg (88 lb).
Secure the diesel particulate filter to the other bracket on the engine block by using two 8T-4910 Bolts (8), two 8T-4244 Nuts (7), two 122-4026 Spacers (5), and four 7X-0605 Hard Washers (6) .
Tighten 7E-3870 Muffler Clamp (1) over the inlet tube of the diesel particulate filter