Information fuel-injection pump
BOSCH
9 410 610 287
9410610287
ZEXEL
101040-9990
1010409990

Rating:
Scheme ###:
1. | [1] | 131063-6820 | PUMP HOUSING |
1/30. | [3] | 029040-6020 | STUD |
1/35. | [1] | 134026-0000 | CAPSULE |
1/40. | [1] | 131002-4500 | ADAPTOR |
1/40A. | [1] | 131002-7000 | ADAPTOR |
2. | [1] | 131028-6220 | COVER |
2/2. | [1] | 131011-1900 | GASKET |
3. | [2] | 131017-1000 | FLAT-HEAD SCREW |
5. | [2] | 029340-6020 | GASKET D10&6.5T1.00 |
16. | [3] | 131034-1401 | CAPSULE |
17. | [1] | 131034-2900 | PULSE GENERATOR |
21. | [3] | 139206-0400 | UNION NUT |
23. | [1] | 029633-1010 | O-RING |
30. | [4] | 131152-7320 | PLUNGER-AND-BARREL ASSY |
36. | [4] | 131160-0420 | DELIVERY-VALVE ASSEMBLY |
37. | [4] | 131112-5000 | COMPRESSION SPRING |
40. | [4] | 131115-1600 | GASKET |
41. | [4] | 131116-7600 | FITTING |
42/1. | [1] | 131117-3500 | FILLER PIECE T4.1 |
42/1. | [1] | 131117-3600 | FILLER PIECE T4.3 |
42/1. | [1] | 131117-3700 | FILLER PIECE T4.5 |
42/1. | [1] | 131117-3800 | FILLER PIECE T4.7 |
42/1. | [1] | 131117-3900 | FILLER PIECE T4.9 |
42/1. | [1] | 131117-4100 | FILLER PIECE T3.9 |
45. | [2] | 131122-0320 | PLATE |
49. | [4] | 029632-0030 | O-RING |
55. | [4] | 131200-2820 | TAPPET |
55/2. | [1] | 131203-0800 | BEARING PIN |
55/3. | [1] | 131204-1000 | ROLLER |
55/4. | [1] | 131205-0500 | BUSHING |
55/5. | [1] | 131206-0200 | SLIDER |
56/1. | [0] | 029311-0020 | SHIM D19&10T0.30 |
56/1. | [0] | 029311-0030 | SHIM D19&10T0.40 |
56/1. | [0] | 029311-0040 | SHIM D19&10T0.50 |
56/1. | [0] | 029311-0050 | SHIM D19&10T0.6 |
56/1. | [0] | 029311-0060 | SHIM D19&10T0.7 |
56/1. | [0] | 029311-0070 | SHIM D19&10T0.8 |
56/1. | [0] | 029311-0080 | SHIM D19&10T0.9 |
56/1. | [0] | 029311-0090 | SHIM D19&10T1 |
56/1. | [0] | 029311-0110 | SHIM D19&10T1.1 |
56/1. | [0] | 029311-0120 | SHIM D19&10T1.2 |
56/1. | [0] | 029311-0130 | SHIM D19&10T1.3 |
56/1. | [0] | 029311-0140 | SHIM D19&10T1.4 |
56/1. | [0] | 029311-0270 | SHIM D19&10T0.55 |
56/1. | [0] | 029311-0280 | SHIM D19&10T0.65 |
56/1. | [0] | 029311-0290 | SHIM D19&10T0.75 |
56/1. | [0] | 029311-0310 | SHIM D19&10T0.85 |
56/1. | [0] | 029311-0320 | SHIM D19&10T0.95 |
56/1. | [0] | 029311-0330 | SHIM D19&10T1.05 |
56/1. | [0] | 029311-0340 | SHIM D19&10T1.15 |
56/1. | [0] | 029311-0350 | SHIM D19&10T1.25 |
56/1. | [0] | 029311-0490 | SHIM D19&10T1.5 |
56/1. | [0] | 029311-0500 | SHIM D19&10T1.6 |
56/1. | [0] | 029311-0580 | SHIM D19&10T0.2 |
56/1. | [0] | 029311-0590 | SHIM D19&10T0.25 |
56/1. | [0] | 029311-0600 | SHIM D19&10T0.35 |
56/1. | [0] | 029311-0610 | SHIM D19&10T0.45 |
56/1. | [0] | 029311-0620 | SHIM D19&10T1.35 |
56/1. | [0] | 029311-0630 | SHIM D19&10T1.45 |
56/1. | [0] | 029311-0710 | SHIM D19&10T1.55 |
61. | [4] | 131215-2600 | COMPRESSION SPRING |
62. | [4] | 131216-0100 | SLOTTED WASHER |
63. | [4] | 131217-0200 | SLOTTED WASHER |
67. | [1] | 131254-0000 | CONTROL RACK |
68. | [1] | 131226-0300 | FLAT-HEAD SCREW |
76. | [4] | 131240-0100 | PINION |
77. | [4] | 131241-0700 | CONTROL SLEEVE |
78. | [4] | 131242-0100 | FLAT-HEAD SCREW |
90. | [1] | 131361-1500 | CAMSHAFT |
91A. | [1] | 016630-2030 | BEARING PLATE |
91B. | [1] | 028201-7020 | BEARING PLATE |
91E. | [1] | 016640-2030 | BEARING PLATE |
91F. | [1] | 028202-0020 | BEARING PLATE |
92. | [1] | 131302-1000 | SPACER RING |
92A. | [1] | 131302-0300 | SPACER RING |
93/1. | [0] | 029312-0220 | SHIM D27&20T0.1 |
93/1. | [0] | 029312-0230 | SHIM D27&20T0.12 |
93/1. | [0] | 029312-0240 | SHIM D27&20T0.14 |
93/1. | [0] | 029312-0250 | SHIM D27&20T0.16 |
93/1. | [0] | 029312-0260 | SHIM D27&20T0.18 |
93/1. | [0] | 029312-0270 | SHIM D27&20T0.5 |
93/1. | [0] | 029312-0290 | SHIM D27&20T0.3 |
93/1. | [0] | 029312-0300 | SHIM D27&20T1.0 |
93/1. | [0] | 139420-0400 | SHIM D27&20T0.7 |
93A/1. | [0] | 029311-7010 | SHIM D22&17T0.1 |
93A/1. | [0] | 029311-7020 | SHIM D22&17T0.12 |
93A/1. | [0] | 029311-7030 | SHIM D22&17T0.14 |
93A/1. | [0] | 029311-7040 | SHIM D22&17T0.16 |
93A/1. | [0] | 029311-7050 | SHIM D22&17T0.18 |
93A/1. | [0] | 029311-7060 | SHIM D22&17T0.5 |
93A/1. | [0] | 029311-7070 | SHIM D22&17T1.0 |
93A/1. | [0] | 029311-7090 | SHIM D22&17T0.3 |
93A/1. | [0] | 029311-7210 | SHIM D22&17T0.7 |
93A/1. | [0] | 029311-7220 | SHIM D22&17T1.4 |
93A/1. | [0] | 139417-0000 | SHIM D22&17T2.4 |
100. | [1] | 029622-0190 | PACKING RING |
101. | [1] | 131330-1800 | COVER |
104. | [4] | 020006-2040 | BLEEDER SCREW M6P1L20 4T |
106. | [1] | 131321-1900 | GASKET |
112. | [1] | 029470-4030 | WOODRUFF KEY |
131. | [1] | 131424-6220 | OVER FLOW VALVE |
131A. | [1] | 139814-0900 | EYE BOLT |
133. | [2] | 029341-4130 | GASKET D20&13.8T2* |
133A. | [2] | 029341-4130 | GASKET D20&13.8T2* |
191. | [1] | 131459-8920 | BRACKET |
192. | [1] | 029637-5020 | O-RING &73.5W2 |
194. | [4] | 014011-0140 | PLAIN WASHER D22&10.5T1.6 |
195. | [4] | 014111-0440 | LOCKING WASHER |
196. | [4] | 013121-0040 | UNION NUT M10P1.25H8 |
334. | [1] | 029731-0120 | EYE BOLT |
336. | [2] | 026510-1340 | GASKET D13.4&10.2T1 |
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Installation Procedure
Illustration 1 g06124125
Remove plate (1) and discard. Save the hardware and hook assembly (2) for reuse.
Illustration 2 g06124137
(3) 5I-3822 Plate
Weld plate (3) in the location specified in Illustration 2.
Illustration 3 g06124150
Remove two hoses (4).
Illustration 4 g06124157
(5) 467-9635 Hose
(6) 428-8808 Hose Clamp
(7) 418-2057 Hose
(8) 467-9634 Hose
(9) 5P-4924 Elbow
(10) 6V-3250 O-Ring Seal
(11) 424-1209 Tank
Install hose (7) and two hose clamps (6). Slowly tighten the clamps to 6.6 0.2 N m (58 1.8 lb in).
Install one end of hose (5) on the coolant tube and the other on tank (11). Secure the hose using two hose clamps (6). Slowly tighten the clamps to 6.6 0.2 N m (58 1.8 lb in).
Install elbow (9) and O-ring (10) onto tank (11). Tighten the elbow to 28 4 N m (21 3 lb ft).
Install hose (8) as shown using two hose clamps (6). Slowly tighten the clamps to 6.6 0.2 N m (58 1.8 lb in). Ensure the hoses connected to the tank are in parallel as shown in view D-D.
Illustration 5 g06124173
(12) 326-4516 Cable Tie
(13) 454-4235 Plate
Secure the hoses as shown using two cable ties (12) and plate (13).
Illustration 6 g06124183
(14) 511-8273 Sheet As
Install sheet (14) and hook assembly (2) using the saved hardware.
Illustration 7 g06124176
(11) 424-1209 Tank
(15) 467-9640 Plate As
(16) 8T-4136 Bolt
(17) 8T-4121 Hard Washer
(18) 8T-4189 Bolt
(19) 8T-4224 Hard Washer
Install plate assembly (15) using three bolts (16) and three washers (17).
Mount tank (11) onto plate (15) using two bolts (18) and two washers (19).
Install new machine, engine, and after treatment software. The new software is available in the form of a flash file through the Caterpillar Service Information System (SIS). SIS web only displays the latest available flash file.
Illustration 8 g06123932
Update the DES threshold to 525 degrees C using Cat® Electronic Technician (Cat ET). A factory password is required to change the value. A factory password can be obtained after inputting your Corporate Web Security (CWS) identification.
Illustration 1 g06124125
Remove plate (1) and discard. Save the hardware and hook assembly (2) for reuse.
Illustration 2 g06124137
(3) 5I-3822 Plate
Weld plate (3) in the location specified in Illustration 2.
Illustration 3 g06124150
Remove two hoses (4).
Illustration 4 g06124157
(5) 467-9635 Hose
(6) 428-8808 Hose Clamp
(7) 418-2057 Hose
(8) 467-9634 Hose
(9) 5P-4924 Elbow
(10) 6V-3250 O-Ring Seal
(11) 424-1209 Tank
Install hose (7) and two hose clamps (6). Slowly tighten the clamps to 6.6 0.2 N m (58 1.8 lb in).
Install one end of hose (5) on the coolant tube and the other on tank (11). Secure the hose using two hose clamps (6). Slowly tighten the clamps to 6.6 0.2 N m (58 1.8 lb in).
Install elbow (9) and O-ring (10) onto tank (11). Tighten the elbow to 28 4 N m (21 3 lb ft).
Install hose (8) as shown using two hose clamps (6). Slowly tighten the clamps to 6.6 0.2 N m (58 1.8 lb in). Ensure the hoses connected to the tank are in parallel as shown in view D-D.
Illustration 5 g06124173
(12) 326-4516 Cable Tie
(13) 454-4235 Plate
Secure the hoses as shown using two cable ties (12) and plate (13).
Illustration 6 g06124183
(14) 511-8273 Sheet As
Install sheet (14) and hook assembly (2) using the saved hardware.
Illustration 7 g06124176
(11) 424-1209 Tank
(15) 467-9640 Plate As
(16) 8T-4136 Bolt
(17) 8T-4121 Hard Washer
(18) 8T-4189 Bolt
(19) 8T-4224 Hard Washer
Install plate assembly (15) using three bolts (16) and three washers (17).
Mount tank (11) onto plate (15) using two bolts (18) and two washers (19).
Install new machine, engine, and after treatment software. The new software is available in the form of a flash file through the Caterpillar Service Information System (SIS). SIS web only displays the latest available flash file.
Illustration 8 g06123932
Update the DES threshold to 525 degrees C using Cat® Electronic Technician (Cat ET). A factory password is required to change the value. A factory password can be obtained after inputting your Corporate Web Security (CWS) identification.