101040-8360 ZEXEL 9 410 612 569 BOSCH FUEL-INJECTION PUMP 9410612569 1010408360

Information fuel-injection pump

BOSCH 9 410 612 569 9410612569

ZEXEL 101040-8360 1010408360

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Buy FUEL-INJECTION PUMP 101040-8360 zexel genuine, new aftermarket engine parts with delivery

Scheme ###:

1.	[1]	131062-6920	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/35A.	[1]	131400-0100	ADAPTOR
1/40.	[1]	131423-0800	ADAPTOR
1/40A.	[1]	131420-0420	BLEEDER SCREW
2.	[1]	131028-6220	COVER
2/2.	[1]	131011-1900	GASKET
3.	[2]	131017-1000	FLAT-HEAD SCREW
5.	[2]	029340-6020	GASKET
16.	[4]	131034-1401	CAPSULE
21.	[3]	139206-0400	UNION NUT
23.	[1]	029633-1010	O-RING
30.	[4]	131151-3220	PLUNGER-AND-BARREL ASSY A44
36.	[4]	131110-9120	DELIVERY-VALVE ASSEMBLY A72
37.	[4]	131112-2300	COILED SPRING
40.	[4]	131115-1600	GASKET
41.	[4]	131116-5220	FITTING
45.	[2]	131122-0520	PLATE
49.	[4]	029632-0030	O-RING
55.	[4]	131200-0220	TAPPET
55/2.	[4]	131203-0200	BEARING PIN
55/3.	[4]	131204-1000	ROLLER
55/4.	[4]	131205-0500	BUSHING
55/5.	[4]	131206-0200	SLIDER
56/1.	[0]	029311-0020	SHIM D19&10T0.30
56/1.	[0]	029311-0030	SHIM D19&10T0.40
56/1.	[0]	029311-0040	SHIM D19&10T0.50
56/1.	[0]	029311-0050	SHIM D19&10T0.6
56/1.	[0]	029311-0060	SHIM D19&10T0.7
56/1.	[0]	029311-0070	SHIM D19&10T0.8
56/1.	[0]	029311-0080	SHIM D19&10T0.9
56/1.	[0]	029311-0090	SHIM D19&10T1
56/1.	[0]	029311-0110	SHIM D19&10T1.1
56/1.	[0]	029311-0120	SHIM D19&10T1.2
56/1.	[0]	029311-0130	SHIM D19&10T1.3
56/1.	[0]	029311-0140	SHIM D19&10T1.4
56/1.	[0]	029311-0270	SHIM D19&10T0.55
56/1.	[0]	029311-0280	SHIM D19&10T0.65
56/1.	[0]	029311-0290	SHIM D19&10T0.75
56/1.	[0]	029311-0310	SHIM D19&10T0.85
56/1.	[0]	029311-0320	SHIM D19&10T0.95
56/1.	[0]	029311-0330	SHIM D19&10T1.05
56/1.	[0]	029311-0340	SHIM D19&10T1.15
56/1.	[0]	029311-0350	SHIM D19&10T1.25
56/1.	[0]	029311-0490	SHIM D19&10T1.5
56/1.	[0]	029311-0500	SHIM D19&10T1.6
56/1.	[0]	029311-0580	SHIM D19&10T0.2
56/1.	[0]	029311-0590	SHIM D19&10T0.25
56/1.	[0]	029311-0600	SHIM D19&10T0.35
56/1.	[0]	029311-0610	SHIM D19&10T0.45
56/1.	[0]	029311-0620	SHIM D19&10T1.35
56/1.	[0]	029311-0630	SHIM D19&10T1.45
56/1.	[0]	029311-0710	SHIM D19&10T1.55
61.	[4]	131215-2500	COMPRESSION SPRING
62.	[4]	131216-0100	SLOTTED WASHER
63.	[4]	131217-0200	SLOTTED WASHER
67.	[1]	131254-0000	CONTROL RACK
68.	[1]	131226-0300	FLAT-HEAD SCREW
76.	[4]	131240-0100	PINION
77.	[4]	131241-0100	CONTROL SLEEVE
78.	[4]	131242-0100	FLAT-HEAD SCREW
90.	[1]	131360-1400	CAMSHAFT
91A.	[1]	016630-2030	BEARING PLATE HR30203J(NSK)
91B.	[1]	028201-7020	BEARING PLATE 4T-30203E1(TOYO)
91E.	[1]	016630-2030	BEARING PLATE HR30203J(NSK)
91F.	[1]	028201-7020	BEARING PLATE 4T-30203E1(TOYO)
92.	[1]	131302-0300	SPACER RING
92A.	[1]	131302-0300	SPACER RING
93/1.	[0]	029311-7010	SHIM D22&17T0.1
93/1.	[0]	029311-7020	SHIM D22&17T0.12
93/1.	[0]	029311-7030	SHIM D22&17T0.14
93/1.	[0]	029311-7040	SHIM D22&17T0.16
93/1.	[0]	029311-7050	SHIM D22&17T0.18
93/1.	[0]	029311-7060	SHIM D22&17T0.5
93/1.	[0]	029311-7070	SHIM D22&17T1.0
93/1.	[0]	029311-7090	SHIM D22&17T0.3
93/1.	[0]	029311-7210	SHIM D22&17T0.7
93/1.	[0]	029311-7220	SHIM D22&17T1.4
93/1.	[0]	139417-0000	SHIM D22&17T2.4
93A/1.	[0]	029311-7010	SHIM D22&17T0.1
93A/1.	[0]	029311-7020	SHIM D22&17T0.12
93A/1.	[0]	029311-7030	SHIM D22&17T0.14
93A/1.	[0]	029311-7040	SHIM D22&17T0.16
93A/1.	[0]	029311-7050	SHIM D22&17T0.18
93A/1.	[0]	029311-7060	SHIM D22&17T0.5
93A/1.	[0]	029311-7070	SHIM D22&17T1.0
93A/1.	[0]	029311-7090	SHIM D22&17T0.3
93A/1.	[0]	029311-7210	SHIM D22&17T0.7
93A/1.	[0]	029311-7220	SHIM D22&17T1.4
93A/1.	[0]	139417-0000	SHIM D22&17T2.4
101A.	[1]	131330-5900	COVER
104A.	[4]	020006-1440	BLEEDER SCREW
112A.	[1]	025803-1640	WOODRUFF KEY
117A.	[1]	029731-4580	EYE BOLT
118A.	[2]	029341-4080	GASKET
191.	[1]	131459-6420	BRACKET
191/2.	[4]	029041-0010	STUD
192.	[1]	139768-0000	O-RING
194.	[4]	014011-0140	PLAIN WASHER
195.	[4]	014111-0440	LOCKING WASHER
196.	[4]	131465-0000	UNION NUT
334.	[1]	029731-0410	EYE BOLT
336.	[2]	029341-0090	GASKET

Include in #1:

101402-0830 as FUEL INJECTION PUMP

106691-0520 as _

Cross reference number

Zexel num

Bosch num

Firm num

Name

101040-8360

9 410 612 569
NP-PES4A95C410RS2000NP862

FUEL-INJECTION PUMP
Q

Information:

Illustration 2 g01132938
(1) HEUI pump (2) Fuel transfer pump (4) Drive gear (5) 227-5904 O-Ring Seal (6) Tie Bolt (7) Bolts for the fuel transfer pump (8) Tie Bolts (9) Location for temporary bolt (12) 185-3241 O-Ring Seal
Remove the single tie bolt (6) that is located in the top left corner of the pump by using Tooling (B). Refer to Illustration 2. Only remove the single tie bolt (6). Removing more bolts will result in damage to the pump.
Replace tie bolt (6) with the temporary bolt (9) that is provided in the service kit.Note: The temporary bolt that is provided in the kit has an undersized bolt head. The temporary bolt prevents the body of the HEUI pump from separating during service. Do not remove the temporary bolt until the fuel transfer pump has been completely reinstalled.
Tighten the temporary bolt (9) to 10 N m (7.4 lb ft) by using Tooling (C) .Note: Do not place an excessive torque on the temporary bolt. The aluminum housing of the pump could be damaged.
After installing the temporary bolt (9) in the top left location, remove the three bolts (7) that fasten the fuel transfer pump to the HEUI pump by using Tooling (A) .
Proceed by removing the remaining three tie bolts (8) by using Tooling (B) .
Illustration 3 g01132944
(1) HEUI pump (2) Fuel transfer pump (9) Temporary bolt (10) Seals (11) Seal
Separate the fuel transfer pump from the HEUI pump. Refer to Illustration 3.Installing the Fuel Transfer Pump onto the HEUI Pump
Illustration 4 g01458639
(1) HEUI pump (10) 239-2402 Seals
Install the three new 239-2402 Seals (10) on the back face of the HEUI pump (1). Refer to Illustration 4.
Illustration 5 g01470031
(2) Fuel transfer pump (11) 179-8128 Seal
Install a new 179-8128 Seal (11) on the fuel transfer pump (2). Refer to Illustration 5. Use 1U-6396 O-Ring Assembly Compound in order to hold the seal in place during assembly. Ensure that the seal is completely seated.
Illustration 6 g01132969
Do not remove the temporary bolt. Position the fuel transfer pump on the HEUI pump. Be sure to properly align the drive tang on the fuel transfer pump with the drive slot on the HEUI pump.Note: Align the drive tang of the fuel transfer pump so that the flat end is vertical. Refer to Illustration 5. Align the drive slot in the HEUI pump to a similar vertical orientation by using a flat head screwdriver. Refer to Illustration 6.Note: Once the fuel transfer pump has been placed onto the HEUI pump, ensure that the face of the fuel transfer pump is flush with the face of the HEUI pump. If the pump faces are not flush, verify the alignment of the drive tang.
Illustration 7 g01132938
(1) HEUI pump (2) Fuel transfer pump (4) Drive gear (5) 227-5904 O-Ring Seal (6) Tie Bolt (7) Bolts for the fuel transfer pump (8) Tie Bolts (9) Location for temporary bolt (12) 185-3241 O-Ring Seal
Install the three mounting bolts (7) for the fuel transfer pump (2).