101040-8331 ZEXEL 9 410 611 007 BOSCH FUEL-INJECTION PUMP 9410611007 1010408331


 

Information fuel-injection pump

BOSCH 9 410 611 007 9410611007
ZEXEL 101040-8331 1010408331
101040-8331 FUEL-INJECTION PUMP
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Buy FUEL-INJECTION PUMP 101040-8331 zexel genuine, new aftermarket engine parts with delivery

Scheme ###:

1. [1] 131066-0320 PUMP HOUSING
1/30. [3] 029040-6020 STUD
1/35A. [1] 134026-0000 CAPSULE
1/40. [1] 131002-4700 ADAPTOR
1/40A. [1] 131002-4700 ADAPTOR
1/50. [1] 131311-0100 SPACER RING
2. [1] 131028-6220 COVER
2/2. [1] 131011-1900 GASKET
3. [2] 131017-1000 FLAT-HEAD SCREW
5. [2] 029340-6020 GASKET D10&6.5T1.00
16. [4] 131034-1501 CAPSULE
21. [3] 139206-0400 UNION NUT
23. [1] 029633-1010 O-RING
30. [4] 131151-5520 PLUNGER-AND-BARREL ASSY
36. [4] 131110-9920 DELIVERY-VALVE ASSEMBLY
37. [4] 131112-3900 COILED SPRING
40. [4] 131115-1200 GASKET D16&8T0.5
41. [4] 131116-8120 FITTING
42. [4] 131117-3100 FILLER PIECE
45. [2] 131122-0520 PLATE
49. [4] 029632-0070 O-RING &20W2
55. [4] 131200-2720 TAPPET
55/2. [1] 131203-0500 BEARING PIN
55/3. [1] 131204-1100 ROLLER
55/4. [1] 131205-0600 BUSHING
55/5. [1] 131206-0700 SLIDER
56/1. [0] 029311-0020 SHIM D19&10T0.30
56/1. [0] 029311-0030 SHIM D19&10T0.40
56/1. [0] 029311-0040 SHIM D19&10T0.50
56/1. [0] 029311-0050 SHIM D19&10T0.6
56/1. [0] 029311-0060 SHIM D19&10T0.7
56/1. [0] 029311-0070 SHIM D19&10T0.8
56/1. [0] 029311-0080 SHIM D19&10T0.9
56/1. [0] 029311-0090 SHIM D19&10T1
56/1. [0] 029311-0110 SHIM D19&10T1.1
56/1. [0] 029311-0120 SHIM D19&10T1.2
56/1. [0] 029311-0130 SHIM D19&10T1.3
56/1. [0] 029311-0140 SHIM D19&10T1.4
56/1. [0] 029311-0270 SHIM D19&10T0.55
56/1. [0] 029311-0280 SHIM D19&10T0.65
56/1. [0] 029311-0290 SHIM D19&10T0.75
56/1. [0] 029311-0310 SHIM D19&10T0.85
56/1. [0] 029311-0320 SHIM D19&10T0.95
56/1. [0] 029311-0330 SHIM D19&10T1.05
56/1. [0] 029311-0340 SHIM D19&10T1.15
56/1. [0] 029311-0350 SHIM D19&10T1.25
56/1. [0] 029311-0490 SHIM D19&10T1.5
56/1. [0] 029311-0500 SHIM D19&10T1.6
56/1. [0] 029311-0580 SHIM D19&10T0.2
56/1. [0] 029311-0590 SHIM D19&10T0.25
56/1. [0] 029311-0600 SHIM D19&10T0.35
56/1. [0] 029311-0610 SHIM D19&10T0.45
56/1. [0] 029311-0620 SHIM D19&10T1.35
56/1. [0] 029311-0630 SHIM D19&10T1.45
56/1. [0] 029311-0710 SHIM D19&10T1.55
61. [4] 131215-2100 COMPRESSION SPRING
62. [4] 131216-0400 SLOTTED WASHER
63. [4] 131217-0600 SLOTTED WASHER
67. [1] 131254-0000 CONTROL RACK
68. [1] 131226-0300 FLAT-HEAD SCREW
76. [4] 131240-0100 PINION
77. [4] 131241-0500 CONTROL SLEEVE
78. [4] 131242-0100 FLAT-HEAD SCREW
90. [1] 131365-0500 CAMSHAFT
91A. [1] 016640-2030 BEARING PLATE
91B. [1] 028202-0020 BEARING PLATE
91E. [1] 016630-2030 BEARING PLATE
91F. [1] 028201-7020 BEARING PLATE
92. [1] 131302-0500 SPACER RING
92A. [1] 131302-0800 SPACER RING
93/1. [0] 029311-7010 SHIM D22&17T0.1
93/1. [0] 029311-7020 SHIM D22&17T0.12
93/1. [0] 029311-7030 SHIM D22&17T0.14
93/1. [0] 029311-7040 SHIM D22&17T0.16
93/1. [0] 029311-7050 SHIM D22&17T0.18
93/1. [0] 029311-7060 SHIM D22&17T0.5
93/1. [0] 029311-7070 SHIM D22&17T1.0
93/1. [0] 029311-7090 SHIM D22&17T0.3
93/1. [0] 029311-7210 SHIM D22&17T0.7
93/1. [0] 029311-7220 SHIM D22&17T1.4
93/1. [0] 139417-0000 SHIM D22&17T2.4
93A/1. [0] 029312-0220 SHIM D27&20T0.1
93A/1. [0] 029312-0230 SHIM D27&20T0.12
93A/1. [0] 029312-0240 SHIM D27&20T0.14
93A/1. [0] 029312-0250 SHIM D27&20T0.16
93A/1. [0] 029312-0260 SHIM D27&20T0.18
93A/1. [0] 029312-0270 SHIM D27&20T0.5
93A/1. [0] 029312-0290 SHIM D27&20T0.3
93A/1. [0] 029312-0300 SHIM D27&20T1.0
93A/1. [0] 139420-0400 SHIM D27&20T0.7
100A. [1] 029622-0190 PACKING RING
101A. [1] 131330-1800 COVER
104A. [4] 020006-2040 BLEEDER SCREW M6P1L20 4T
106A. [1] 131321-1900 GASKET
110A. [1] 013121-4140 UNION NUT M14P1.5H11
111A. [1] 029321-4010 LOCKING WASHER
112A. [1] 029470-4030 WOODRUFF KEY
131. [1] 131424-3720 OVER FLOW VALVE
131A. [1] 029731-4570 EYE BOLT
132. [2] 029341-4130 GASKET D20&13.8T2*
132A. [2] 029341-4130 GASKET D20&13.8T2*
191. [1] 131459-7420 BRACKET
191/2. [4] 029041-0300 STUD
192. [1] 029637-5020 O-RING &73.5W2
194. [4] 139310-0000 PLAIN WASHER
195. [4] 014111-0440 LOCKING WASHER
196. [4] 013021-0040 UNION NUT M10P1.5H8

Include in #1:

101401-1011 as FUEL INJECTION PUMP

Cross reference number

Zexel num
Bosch num
Firm num
Name
101040-8331 
9 410 611 007 
NP-PES4AD105B412LN167 
   
FUEL-INJECTION PUMP
Q




Information:


Use tool (E) in order to cut off the part of rivet (1) that has been peened. Remove rivet (1) from fuel injection control linkage (4) .
Illustration 13 g00702186
The 180-7951 Bushing Assembly Kit (F) Rack Control Shaft (G) Governor Link (4) Fuel Injection Control Linkage (7) 180-7952 Lever Bushing (8) 8L-5832 Hex Nut (9) 9X-8907 Hexagon Button Screw
Use the 180-7951 Bushing Assembly Kit in order to modify the linkage. Insert 9X-8907 Hexagon Button Screw (9) from the 180-7951 Bushing Assembly Kit into fuel injection control linkage (4). Refer to Illustration 13.
Apply 169-5464 Quick Cure Primer apply on the threads of 9X-8907 Hexagon Button Screw (9) and 8L-5832 Hex Nut (8). Allow the primer to dry. The Quick Cure Primer counteracts the effects of the Volatile Corrosion Inhibitor (VCI) paper that was used to package the parts.
Assemble 180-7952 Lever Bushing (7) on 9X-8907 Hexagon Button Screw (9). Refer to Illustration 13.
Apply the 154-9731 Thread Lock Compound on the threads of 9X-8907 Hexagon Button Screw (9) and 8L-5832 Hex Nut (8) .
Illustration 14 g00655322
Place 8L-5832 Hex Nut (8) on 9X-8907 Hexagon Button Screw (9). Tighten 8L-5832 Hex Nut (8) until hex nut (8) is snug. Tighten 8L-5832 Hex Nut (8) for an additional 180 degrees.
Do not let metal chips or pieces of the rivet fall into the engine.
Illustration 15 g00655325
Clean the fuel injection control linkage and clean the surfaces of the cylinder head that are adjacent to the fuel injection control linkage with shop solvent. Remove the towels and remove all debris very carefully.
Install the 180-7956 Clamp Assembly Kit . Refer to the "Installation Of The 180-7956 Clamp Assembly Kit " section of this publication.Installation Of The 180-7956 Clamp Assembly Kit
Note: The 180-7956 Clamp Assembly Kit is used for the former control linkages only.Note: If the 180-7956 Clamp Assembly Kit is installed, refer to ""Modification of the 128-9640 Injector Synchronization Fixture "".The 180-7956 Clamp Assembly Kit may be installed on the fuel injection control linkage. The 180-7956 Clamp Assembly Kit will increase the strength of the joint.
Illustration 16 g00655326
Install 183-9390 Spacer (10) on fuel injection control linkage (4). Refer to Illustration 16.
Apply 169-5464 Quick Cure Primer to the threaded hole in the 180-7954 Clamp (11). Apply 169-5464 Quick Cure Primer to the threads of screw (13). Allow the primer to dry. The Quick Cure Primer counteracts the effects of the Volatile Corrosion Inhibitor (VCI) paper that was used to package the parts.
Apply 154-9731 Thread Lock Compound to the threaded hole in the 180-7954 Clamp (11). Apply 154-9731 Thread Lock Compound to the threads of screw (13) of clamp assembly. Loosely assemble 180-7954 Clamp (11) and 180-7987 Clamp (12) on fuel injection control linkage (4). Refer to Illustration 16. Be sure that the rivet head or bushing (14) is fully engaged into the counterbore of the

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