Information fuel-injection pump
BOSCH
9 410 612 549
9410612549
ZEXEL
101040-1200
1010401200
Rating:
Scheme ###:
| 1. | [1] | 131060-5820 | PUMP HOUSING |
| 1/30. | [3] | 029040-6020 | STUD |
| 1/35. | [1] | 134026-0000 | CAPSULE |
| 1/40. | [1] | 131002-2000 | ADAPTOR |
| 1/40A. | [1] | 131002-2000 | ADAPTOR |
| 2. | [1] | 131028-6220 | COVER |
| 2/2. | [1] | 131011-1900 | GASKET |
| 3. | [2] | 131017-1000 | FLAT-HEAD SCREW |
| 5. | [2] | 029340-6020 | GASKET D10&6.5T1.00 |
| 16. | [4] | 131034-1401 | CAPSULE |
| 21. | [3] | 139206-0400 | UNION NUT |
| 23. | [1] | 029633-1010 | O-RING |
| 30. | [4] | 131152-5420 | PLUNGER-AND-BARREL ASSY |
| 36. | [4] | 131110-6820 | DELIVERY-VALVE ASSEMBLY |
| 37. | [4] | 131112-2300 | COILED SPRING |
| 40. | [4] | 131115-1600 | GASKET |
| 41. | [4] | 131116-4020 | FITTING |
| 45. | [2] | 131122-0520 | PLATE |
| 49. | [4] | 029632-0030 | O-RING |
| 55. | [4] | 131200-0620 | TAPPET |
| 55/2. | [1] | 131201-0100 | UNION NUT |
| 55/3. | [1] | 131202-0100 | HEXAGON SCREW |
| 55/4. | [1] | 131203-0200 | BEARING PIN |
| 55/5. | [1] | 131204-1000 | ROLLER |
| 55/6. | [1] | 131205-0500 | BUSHING |
| 55/7. | [1] | 131206-0200 | SLIDER |
| 61. | [4] | 131215-2400 | COMPRESSION SPRING |
| 62. | [4] | 131216-0100 | SLOTTED WASHER |
| 63. | [4] | 131217-0100 | SLOTTED WASHER |
| 67. | [1] | 131254-0300 | CONTROL RACK |
| 68. | [1] | 131226-0400 | FLAT-HEAD SCREW |
| 76. | [4] | 131240-0100 | PINION |
| 77. | [4] | 131241-0100 | CONTROL SLEEVE |
| 78. | [4] | 131242-0100 | FLAT-HEAD SCREW |
| 90. | [1] | 131361-0200 | CAMSHAFT |
| 91A. | [1] | 016630-2030 | BEARING PLATE |
| 91B. | [1] | 028201-7020 | BEARING PLATE |
| 91E. | [1] | 016640-2030 | BEARING PLATE |
| 91F. | [1] | 028202-0020 | BEARING PLATE |
| 92. | [1] | 131302-1301 | SPACER RING |
| 92A. | [1] | 131302-0400 | SPACER RING |
| 93/1. | [0] | 029312-0310 | SHIM D24&20T0.10 |
| 93/1. | [0] | 029312-0320 | SHIM D24&20T0.12 |
| 93/1. | [0] | 029312-0330 | SHIM D24&20T0.14 |
| 93/1. | [0] | 029312-0340 | SHIM D24&20T0.16 |
| 93/1. | [0] | 029312-0350 | SHIM D24&20T0.18 |
| 93/1. | [0] | 029312-0360 | SHIM D24&20T0.3 |
| 93/1. | [0] | 029312-0370 | SHIM D24&20T0.5 |
| 93/1. | [0] | 029312-0380 | SHIM D24&20T1.0 |
| 93A/1. | [0] | 029311-7010 | SHIM D22&17T0.1 |
| 93A/1. | [0] | 029311-7020 | SHIM D22&17T0.12 |
| 93A/1. | [0] | 029311-7030 | SHIM D22&17T0.14 |
| 93A/1. | [0] | 029311-7040 | SHIM D22&17T0.16 |
| 93A/1. | [0] | 029311-7050 | SHIM D22&17T0.18 |
| 93A/1. | [0] | 029311-7060 | SHIM D22&17T0.5 |
| 93A/1. | [0] | 029311-7070 | SHIM D22&17T1.0 |
| 93A/1. | [0] | 029311-7090 | SHIM D22&17T0.3 |
| 93A/1. | [0] | 029311-7210 | SHIM D22&17T0.7 |
| 93A/1. | [0] | 029311-7220 | SHIM D22&17T1.4 |
| 93A/1. | [0] | 139417-0000 | SHIM D22&17T2.4 |
| 101. | [1] | 131330-0800 | COVER |
| 104. | [4] | 029000-6020 | BLEEDER SCREW M6P1L20 |
| 105. | [4] | 139506-0000 | GASKET D12&6.2T1.0 |
| 106. | [1] | 029635-0050 | O-RING |
| 110. | [1] | 013121-4140 | UNION NUT M14P1.5H11 |
| 111. | [1] | 029321-4010 | LOCKING WASHER |
| 112. | [1] | 025804-1610 | WOODRUFF KEY |
| 131. | [1] | 139814-0000 | EYE BOLT |
| 131A. | [1] | 139814-0000 | EYE BOLT |
| 133. | [2] | 139514-0000 | GASKET D19.2&14.2T1.0 |
| 133A. | [2] | 139514-0000 | GASKET D19.2&14.2T1.0 |
| 334. | [1] | 139810-0000 | EYE BOLT |
| 336. | [2] | 139510-0000 | GASKET D15.2&10.2T1.0 |
| 374. | [1] | 139810-0000 | EYE BOLT |
| 375. | [1] | 131414-1920 | PIPE |
| 376. | [2] | 139510-0000 | GASKET D15.2&10.2T1.0 |
| 377. | [2] | 020006-1640 | BLEEDER SCREW M6P1L16 4T |
| 381. | [1] | 131439-0000 | HANGER |
| 382. | [2] | 131329-0300 | BLEEDER SCREW |
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Illustration 1 g01068766
Inlet fuel line (fuel transfer pump to cylinder head) (1) Connector (2) Hose assembly (3) Fuel transfer pump
Remove connector (1) and hose assembly (2) from the fuel transfer pump (3). Refer to Illustration 1. Retain these parts for the reinstallation.
Illustration 2 g01068729
Outlet fuel line (fuel transfer pump to secondary fuel filter) (4) Adapter (5) Tee (6) Elbow (7) Hose assembly
Remove adapter (4), tee (5), elbow (6), and hose assembly (7) from the fuel transfer pump (3). Refer to Illustration 2. Retain these parts for the reinstallation.Note: Modifications to the tools may need to be made in order to reduce interference with engine components. Refer to Illustration 3.
Illustration 3 g01007381
Modified 2P-5494 crowfoot wrench
Illustration 4 g01068745
(3) Fuel transfer pump (8) Bolt (9) Bolt (10) Washer (11) Adapter (15) HEUI pump (21) Clip
Remove the bolt (8) and the clip (21) from the top of the fuel transfer pump. Refer to Illustration 4.
Remove the bolt (9) and the washer (10) from the bottom of the fuel transfer pump (3). Refer to Illustration 4.
Remove fuel transfer pump (3). Refer to Illustration 4.
Illustration 5 g01068776
(12) 45 ° adapter (13) Hose assembly (14) Straight connector (15) HEUI pump
Remove hose assembly (13) from 45 degree adapter (12) and straight connector (14) by using removal tool (A). Refer to Illustration 5.
Remove 45 degree adapter (12) from the HEUI pump (15). Remove straight adapter (14) from the cylinder head. Discard the parts. Refer to Illustration 5.Installation of the Engine Oil Lines Group
Illustration 6 g01068779
(16) 247-3755 Tube As (17) 6V-8636 Connector (18) 221-3494 O-Ring Seal (19) 214-7568 O-Ring Seal (20) 6V-8724 Elbow
Apply a light coat of oil to the O-rings (18) and (19) during installation. Install the O-ring (18) on