106971-3000 ZEXEL Calibration Data 1069713000 220001960a

Information Cross number Calibration Data Calibration Data Ex

Information

ZEXEL 106971-3000 1069713000

HINO 220001960A 220001960a

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy None 106971-3000 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 106971-3000 1069713000

HINO 220001960A 220001960a

Zexel num

Bosch num

Firm num

Name

106971-3000
106971-3011

220001960A HINO

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 1324240-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-10-9-4 -3-6-5-8 -7-2

Pre-stroke mm 4 3.9 4

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-10 deg. 27 26.5 27.5

Difference between angles 2
Cal 1-9 deg. 72 71.5 72.5

Difference between angles 3
Cal 1-4 deg. 99 98.5 99.5

Difference between angles 4
Cal 1-3 deg. 144 143.5 144.5

Difference between angles 5
Cal 1-6 deg. 171 170.5 171.5

Difference between angles 6
Cal 1-5 deg. 216 215.5 216.5

Difference between angles 7
Cal 1-8 deg. 243 242.5 243.5

Difference between angles 8
Cal 1-7 deg. 288 287.5 288.5

Difference between angles 9
Cyl.1-2 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 9.2+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 113.1 110.1 116.1

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.4+-0.5

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 117 115 119

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.3+-0. 5

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 140.2 137.2 143.2

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.4+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 13.7 10.7 16.7

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 122 112 132

Fixing the lever *

Injection quantity adjustment_06

Adjusting point F

Rack position -

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 0 0 0

Fixing the lever *

Timer adjustment

Pump speed r/min 950+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1100

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_03

Pump speed r/min 1150

Advance angle deg. 2.5 2 3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)RACK LIMIT (2)Beginning of damper spring operation: DL (3)Set idle at point G (N = N1, R = R1) and confirm that the fuel injection quantity at N = N2 does not exceed F. (4)Adjust so that the control lever's stop position is R = R2 (N = 0).
----------
DL=5.4-0.2mm N1=300r/min R1=5.4mm N2=1000r/min R2=5.8+0.2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=12deg+-5deg

0000000901

F:Full load I:Idle S:Stop
----------

----------
a=19deg+-5deg b=36deg+-3deg c=16deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325-25r/min Ra=6.4mm
----------

Information:

(1) Thickness of spacer plate ... 9.970 0.025 mm (.3925 .0010 in.) Thickness of spacer plate gasket ... 0.208 0.025 mm (.0082 .0010 in.) For height of liner over top of spacer plate make reference to Cylinder Liner Projection.(2) Camshaft bearing bore (installed) ... 58.80 0.06 mm (2.315 .002 in.) Bore in block for camshaft bearings ... 65.100 0.025 mm (2.5630 .0010 in.)(3) Bore in block for main bearings (standard size) ... 96.926 0.013 mm (3.8160 .0005 in.) Bore in block for main bearings 0.51 mm (.020 in.) oversize ... 97.436 0.013 mm (3.8361 .0005 in.)(4) Dimension from center of main bearing bore to top of cylinder block (new) ... 383.515 0.165 mm (15.099 .0064 in.)(5) Dimension from center of main bearing bore to bottom of cylinder block (new) ... 153.99 0.10 mm (6.063 .004 in.)(6) Torque for bolts holding bearing caps for main bearings: a. Put 2P2506 Thread Lubricant on threads and washer face.b. Tighten all bolts to ... 41 4 N m (30 3 lb ft)c. Put a mark on each bolt and cap.d. Tighten all bolts from mark ... 90 5° Install bearing caps with the part number toward the front of the engine. Be sure that the mark (number) on the bearing cap next to the bolt hole is in agreement with the mark in the cylinder block.(7) Clearance between main bearing cap and cylinder block ... 0.033 mm (.0013 in.)tight to ... 0.043 mm (.0017 in.) loose Main bearing cap width ... 165.095 0.020 mm (6.4998 .0008 in.)Width of cylinder block for main bearing cap ... 165.100 0.018 mm (6.5000 .0007 in.) (8) Piston cooling orifice.
There are holes in the bores for the main bearings, between the cylinders for piston cooler orifices. These holes must have orifices (8) installed.
(9) Distance two dowels extend from the surface of the cylinder block ... 19.8 0.5 mm (.78 .02 in.)(10) Distance hollow dowel extends from the surface of the cylinder block ... 16.0 0.5 mm (.63 .02 in.)(11) Depth to install two dowels below the surface of the cylinder block (apply loctite #11358) ... 1.0 0.5 mm (.04 .02 in.)(12) Distance dowels extend from the front face of the cylinder block ... 22.4 0.5 mm (.88 .02 in.)(13) Distance stud extends from the front face of the cylinder block ... 15.7 0.5 mm (.62 .02 in.)(14) Distance two dowels extend from the rear face of the cylinder block ... 12.7 0.5 mm (.50 .02 in.)