Information
ZEXEL
106671-3080
1066713080
HINO
221001113B
221001113b
Rating:
Service parts 106671-3080 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
23600-1024
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
106671-3080
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106671-3080
1066713080
HINO
221001113B
221001113b
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-0620
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.3
3.2
3.3
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.7
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
126
123
129
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
10.3
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
142.5
140.5
144.5
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
10.8
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
155
152
158
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
5.1+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
16
13
19
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_05
Adjusting point
E
Rack position
11+-0.5
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
125
125
145
Fixing the lever
*
Timer adjustment
Pump speed
r/min
700+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
900
Advance angle
deg.
1.4
0.9
1.9
Timer adjustment_03
Pump speed
r/min
1150
Advance angle
deg.
4
3.5
4.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)RACK LIMIT: RAL
----------
DL=4.8-0.2mm RAL=(11)mm
----------
----------
DL=4.8-0.2mm RAL=(11)mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=15deg+-5deg
----------
----------
a=15deg+-5deg
0000000901
F:Full load
I:Idle
S:Stop
(1)Set the load lever's stop position so that R = aa (N = 0).
----------
aa=4.5+0.2mm
----------
a=10deg+-5deg b=29deg+-3deg c=14deg+-3deg
----------
aa=4.5+0.2mm
----------
a=10deg+-5deg b=29deg+-3deg c=14deg+-3deg
0000001501 MICRO SWITCH
Switch adjustment
Adjust the bolt so that the lower lever position is obtained when the switch is turned ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=325-25r/min Ra=5.1mm
----------
----------
N1=325-25r/min Ra=5.1mm
----------
Information:
Below 0°C (32°F)
Ether is poisonous and flammable. Do not store replacement cylinders in living areas or in the operator's compartment.Do not smoke while changing ether cylinders.Use ether only in well ventilated areas.Use it with care to avoid fires.Keep the ether cylinders out of the reach of unauthorized persons.Avoid breathing of the vapors or repeated contact of ether with skin.Do not store cylinders in direct sunlight.Do not puncture or burn cylinders.Discard cylinders in a safe place.
Do not use excessive starting fluid during starting or after the engine is running. Engine damage can result. Do not crank the engine for more than 30 seconds. Allow 2 minutes for the starter to cool before cranking again.
Turn the battery disconnect switch (if equipped) OFF after the engine is stopped to prevent battery discharge, while starter motor is cooling.1. Repeat steps 1 through 4 in the "Above 0°C (32°F)" procedure.2. Try to start engine without ether. If it does not start, then use ether.3. While cranking the engine, spray starting fluid (ether) sparingly, into the engine air inlet or push the starting aid control switch and hold for three seconds (time required to fill chamber). Ether is injected when aid switch is released.Use additional starting fluid once every two seconds until engine runs smoothly.If oil pressure does not register within 15 seconds, stop the engine immediately to prevent damage.4. Do not apply load to the engine or increase engine speed until oil pressure and all temperature gauges reach operating temperature. Check all gauges during the warm-up period.For starting below -18°C (0°F), use of optional cold weather starting aids are recommended. A coolant heater or extra battery capacity may be required.Temperatures below -23°C (-10°F), consult your Caterpillar dealer or refer to the "Cold Weather Operation Guide," Form SEBU5338, available from your Caterpillar dealer.
Ether is poisonous and flammable. Do not store replacement cylinders in living areas or in the operator's compartment.Do not smoke while changing ether cylinders.Use ether only in well ventilated areas.Use it with care to avoid fires.Keep the ether cylinders out of the reach of unauthorized persons.Avoid breathing of the vapors or repeated contact of ether with skin.Do not store cylinders in direct sunlight.Do not puncture or burn cylinders.Discard cylinders in a safe place.
Do not use excessive starting fluid during starting or after the engine is running. Engine damage can result. Do not crank the engine for more than 30 seconds. Allow 2 minutes for the starter to cool before cranking again.
Turn the battery disconnect switch (if equipped) OFF after the engine is stopped to prevent battery discharge, while starter motor is cooling.1. Repeat steps 1 through 4 in the "Above 0°C (32°F)" procedure.2. Try to start engine without ether. If it does not start, then use ether.3. While cranking the engine, spray starting fluid (ether) sparingly, into the engine air inlet or push the starting aid control switch and hold for three seconds (time required to fill chamber). Ether is injected when aid switch is released.Use additional starting fluid once every two seconds until engine runs smoothly.If oil pressure does not register within 15 seconds, stop the engine immediately to prevent damage.4. Do not apply load to the engine or increase engine speed until oil pressure and all temperature gauges reach operating temperature. Check all gauges during the warm-up period.For starting below -18°C (0°F), use of optional cold weather starting aids are recommended. A coolant heater or extra battery capacity may be required.Temperatures below -23°C (-10°F), consult your Caterpillar dealer or refer to the "Cold Weather Operation Guide," Form SEBU5338, available from your Caterpillar dealer.