106662-2040 ZEXEL Calibration Data 1066622040 0429050191

Information Cross number Calibration Data Calibration Data Ex

Information

ZEXEL 106662-2040 1066622040

MITSUBISHI-HEAV 0429050191 0429050191

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Service parts 106662-2040 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP

3. GOVERNOR 105407-0240

4. SUPPLY PUMP 105217-1121

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106662-2040 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106662-2040 1066622040

MITSUBISHI-HEAV 0429050191 0429050191

Zexel num

Bosch num

Firm num

Name

106662-2040
106662-2200

0429050191 MITSUBISHI-HEAV

6DH *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105780-0020

Bosch type code DN4SD24T

Nozzle holder 105031-2010

Bosch type code KB56SD273

Opening pressure MPa 11.8

Opening pressure kgf/cm2 120

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.05 2 2.1

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 18+-0.5

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 280 272 288

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.5+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 35 31.5 38.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=10
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=33deg+-5deg b=8deg+-5deg c=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(11deg) b=(53deg)

Information:

Parts Location
Illustration 2 g01880455
Exploded view
Illustration 3 g01880482
Diesel Particulate Filter Group (shown installed) (1) 5P-1076 Hard Washer (2) 8T-4121 Hard Washer (3) 8T-4139 Bolt (4) 8T-4195 Bolt (5) 141-1480 Clamp As (6) 233-8141 Diesel Particulate Filter Gp (7) 8T-4244 Nut (8) 235-3962 Support As (9) 235-3963 Clamp As Installation Procedure
You must thoroughly understand the guidelines in Special Instruction, REHS5606, "Installation and Operation of the Caterpillar Diesel Particulate Filter (DPF) and the Diagnostic Module for Non-Road Machine Applications (Non-California Applications)" before you attempt any part of the following installation procedure.The installation procedure that follows is specific for the listed machines.Diesel Particulate Filter Installation
Illustration 4 g01833715
Right Side View (14) Muffler (existing) (15) 208-5448 Support As (existing) (16) 208-5451 Support As (existing)
Remove the existing muffler (14). Refer to the appropriate Disassembly and Assembly manual for your machine. Refer to Illustration 4.
Remove the existing 208-5448 Support As (15) from the engine. Discard the existing support assembly. Refer to Illustration 4.Note: Do not remove the existing 208-5451 Support As (16). Refer to Illustration 4.
Illustration 5 g01880233
(2) 8T-4121 Hard Washers (4) 8T-4195 Bolts (8) 235-3962 Support As
Position 235-3962 Support As (8) in the former location for support assembly (15). Refer to Illustration 4.
Secure support assembly (8) by using two 8T-4195 Bolts (4) and two 8T-4121 Hard Washers (2). Refer to Illustration 5.
Illustration 6 g01879959
(1) 5P-1076 Hard Washers (3) 8T-4139 Bolts (7) 8T-4244 Nut (8) 235-3962 Support As (9) 235-3963 Clamp As (Lower half)
Remove the two bolts, two hard washers, two lock washers, and two nuts from 235-3963 Clamp As (9). Keep these parts together along with