Information
BOSCH
F 019 Z2E 062
f019z2e062
ZEXEL
105856-0991
1058560991

Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 105856-0991 |
1. | _ | |
2. | FUEL INJECTION PUMP | |
3. | NUMBER PLATE | |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | |
8. | Nozzle and Holder | |
9. | Open Pre:MPa(Kqf/cm2) | |
10. | NOZZLE-HOLDER | |
11. | NOZZLE |
Scheme ###:
1. | [1] | 158502-0420 | BASE |
2. | [1] | 029811-8000 | BEARING PLATE |
3. | [1] | 158528-0900 | PACKING RING |
7. | [1] | 158131-0100 | GEAR SHAFT |
10. | [1] | 158028-0000 | O-RING |
11. | [1] | 158507-1820 | DIAPHRAGM HOUSING |
13. | [1] | 158621-0500 | SLEEVE |
18. | [1] | 158699-0321 | COMPENSATOR ASSY |
18/1. | [1] | 158610-0901 | POWER PISTON |
18/3. | [1] | 158654-0400 | COILED SPRING |
18/4. | [1] | 158614-0300 | STOP PIN |
18/5. | [1] | 158612-0500 | PLAIN WASHER |
18/6. | [1] | 158654-0500 | COILED SPRING |
18/7. | [1] | 016110-1220 | LOCKING WASHER |
18/8. | [1] | 158612-0001 | BUSHING |
18/9. | [2] | 158528-1300 | O-RING |
18/10. | [1] | 158615-0300 | PUMP PLUNGER |
18/11. | [1] | 025620-1410 | SPRING PIN |
35. | [3] | 029330-6070 | GASKET |
36. | [3] | 010206-2520 | HEX-SOCKET-HEAD CAP SCREW |
50. | [1] | 158600-1020 | FLYWEIGHT ASSEMBLY |
51. | [1] | 158106-0100 | PLAIN WASHER |
52. | [1] | 029811-0000 | BEARING PLATE |
53. | [1] | 158620-1120 | PILOT VALVE |
60. | [2] | 158220-0000 | GUIDE LEVER |
61. | [2] | 158736-0200 | BEARING PIN |
62. | [4] | 025520-1510 | SPLIT PIN |
70. | [1] | 158730-0220 | TERMINAL ARM |
70/1. | [1] | 158230-0020 | TERMINAL ARM |
70/2. | [1] | 158315-0200 | TERMINAL SHAFT |
70/3. | [1] | 158315-0200 | TERMINAL SHAFT |
70/4. | [2] | 158736-0100 | TAPER PIN |
70/5. | [2] | 011006-0620 | SET OF NUTS |
70/6. | [1] | 158214-0020 | SPEED DROOP ADJUSTER |
70/7. | [1] | 014020-5120 | PLAIN WASHER |
70/8. | [1] | 029320-5030 | TAB WASHER |
70/9. | [1] | 010535-1220 | FLAT-HEAD SCREW |
85. | [1] | 158814-0900 | SPEED CONTROL SHAFT |
86. | [2] | 158823-0300 | BUSHING |
86. | [2] | 158823-0300 | BUSHING |
87. | [1] | 158322-0200 | COILED SPRING |
88. | [1] | 158710-0400 | STRAP |
89. | [1] | 029404-5010 | BEARING PIN |
95. | [1] | 158211-0100 | STRAP |
96. | [2] | 158653-0100 | WIRE |
104. | [1] | 158017-0900 | GASKET |
105. | [1] | 158562-7020 | PNEUMATIC CONTROLLER |
105/1. | [1] | 158562-4600 | COVER |
105/2. | [1] | 158910-0200 | CYLINDER |
105/3. | [3] | 029050-6090 | FLAT-HEAD SCREW |
105/4. | [1] | 014110-6440 | LOCKING WASHER |
105/5. | [1] | 158416-0000 | FLAT-HEAD SCREW |
105/6. | [1] | 158915-0700 | UNION NUT |
105/7. | [1] | 158918-0000 | PLAIN WASHER D30&10.8T1.00 |
105/8. | [1] | 158412-0200 | COILED SPRING K2.0 |
105/9. | [1] | 158912-0600 | COILED SPRING K5.1 |
105/9B. | [1] | 158912-0500 | COILED SPRING K4.9 |
105/9C. | [1] | 158912-0700 | COILED SPRING K5.2 |
105/9D. | [1] | 158912-1100 | COILED SPRING K4.8 |
105/9E. | [1] | 158912-1200 | COILED SPRING K5.4 |
105/10. | [1] | 158918-0000 | PLAIN WASHER D30&10.8T1.00 |
105/11. | [1] | 158413-0001 | STOP PIN |
105/12. | [1] | 158414-0000 | PUMP PLUNGER |
105/13. | [1] | 158414-0100 | DIAPHRAGM |
105/14. | [1] | 158414-0200 | PLATE |
105/15. | [1] | 013020-6040 | UNION NUT M6P1H5 |
105/16. | [1] | 158910-0300 | CAP |
105/17. | [1] | 158915-1000 | FLAT-HEAD SCREW |
105/18. | [1] | 029630-9050 | O-RING |
105/19. | [1] | 158567-1500 | WING NUT |
105/21. | [1] | 158904-2020 | ROUND NUT |
105/22. | [1] | 158916-0000 | SET OF NUTS |
105/23. | [2] | 029050-6220 | FLAT-HEAD SCREW |
105/24. | [2] | 029320-6010 | LOCKING WASHER |
105/25. | [2] | 158909-0200 | BLEEDER SCREW |
105/26. | [1] | 027114-1040 | INLET UNION |
105/27. | [2] | 029331-4120 | GASKET D18&14.2T1.5 |
105/28. | [1] | 027414-2640 | EYE BOLT |
105/30. | [1] | 013020-6040 | UNION NUT M6P1H5 |
105/31. | [1] | 158567-1200 | SET OF NUTS |
105/35. | [1] | 026512-1640 | GASKET D15.9&12.2T1 |
105/36. | [1] | 158066-0000 | BLEEDER SCREW |
106. | [4] | 029010-6350 | BLEEDER SCREW M6P1.0L22 |
118. | [1] | 158027-0100 | NEEDLE VALVE |
119. | [1] | 016500-0710 | O-RING |
123. | [2] | 026512-1640 | GASKET D15.9&12.2T1 |
124. | [2] | 029111-2070 | CAPSULE M12P1.5L10 |
130. | [1] | 029331-8040 | GASKET |
131. | [1] | 158660-0320 | CONTROL VALVE |
135. | [1] | 158515-0700 | INDICATOR PLATE |
137. | [1] | 158515-0800 | INDICATOR PLATE |
140. | [1] | 158820-0620 | POINTER |
142. | [1] | 158820-0620 | POINTER |
158. | [1] | 015040-0880 | BEARING PIN |
190. | [1] | 158017-1000 | GASKET |
200. | [1] | 158599-6920 | SPARE PART |
Include in #2:
105856-0991
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Parts Location
Illustration 2 g01880455
Exploded view
Illustration 3 g01880482
Diesel Particulate Filter Group (shown installed) (1) 5P-1076 Hard Washer (2) 8T-4121 Hard Washer (3) 8T-4139 Bolt (4) 8T-4195 Bolt (5) 141-1480 Clamp As (6) 233-8141 Diesel Particulate Filter Gp (7) 8T-4244 Nut (8) 235-3962 Support As (9) 235-3963 Clamp As Installation Procedure
You must thoroughly understand the guidelines in Special Instruction, REHS5606, "Installation and Operation of the Caterpillar Diesel Particulate Filter (DPF) and the Diagnostic Module for Non-Road Machine Applications (Non-California Applications)" before you attempt any part of the following installation procedure.The installation procedure that follows is specific for the listed machines.Diesel Particulate Filter Installation
Illustration 4 g01833715
Right Side View (14) Muffler (existing) (15) 208-5448 Support As (existing) (16) 208-5451 Support As (existing)
Remove the existing muffler (14). Refer to the appropriate Disassembly and Assembly manual for your machine. Refer to Illustration 4.
Remove the existing 208-5448 Support As (15) from the engine. Discard the existing support assembly. Refer to Illustration 4.Note: Do not remove the existing 208-5451 Support As (16). Refer to Illustration 4.
Illustration 5 g01880233
(2) 8T-4121 Hard Washers (4) 8T-4195 Bolts (8) 235-3962 Support As
Position 235-3962 Support As (8) in the former location for support assembly (15). Refer to Illustration 4.
Secure support assembly (8) by using two 8T-4195 Bolts (4) and two 8T-4121 Hard Washers (2). Refer to Illustration 5.
Illustration 6 g01879959
(1) 5P-1076 Hard Washers (3) 8T-4139 Bolts (7) 8T-4244 Nut (8) 235-3962 Support As (9) 235-3963 Clamp As (Lower half)
Remove the two bolts, two hard washers, two lock washers, and two nuts from 235-3963 Clamp As (9). Keep these parts together along with
Illustration 2 g01880455
Exploded view
Illustration 3 g01880482
Diesel Particulate Filter Group (shown installed) (1) 5P-1076 Hard Washer (2) 8T-4121 Hard Washer (3) 8T-4139 Bolt (4) 8T-4195 Bolt (5) 141-1480 Clamp As (6) 233-8141 Diesel Particulate Filter Gp (7) 8T-4244 Nut (8) 235-3962 Support As (9) 235-3963 Clamp As Installation Procedure
You must thoroughly understand the guidelines in Special Instruction, REHS5606, "Installation and Operation of the Caterpillar Diesel Particulate Filter (DPF) and the Diagnostic Module for Non-Road Machine Applications (Non-California Applications)" before you attempt any part of the following installation procedure.The installation procedure that follows is specific for the listed machines.Diesel Particulate Filter Installation
Illustration 4 g01833715
Right Side View (14) Muffler (existing) (15) 208-5448 Support As (existing) (16) 208-5451 Support As (existing)
Remove the existing muffler (14). Refer to the appropriate Disassembly and Assembly manual for your machine. Refer to Illustration 4.
Remove the existing 208-5448 Support As (15) from the engine. Discard the existing support assembly. Refer to Illustration 4.Note: Do not remove the existing 208-5451 Support As (16). Refer to Illustration 4.
Illustration 5 g01880233
(2) 8T-4121 Hard Washers (4) 8T-4195 Bolts (8) 235-3962 Support As
Position 235-3962 Support As (8) in the former location for support assembly (15). Refer to Illustration 4.
Secure support assembly (8) by using two 8T-4195 Bolts (4) and two 8T-4121 Hard Washers (2). Refer to Illustration 5.
Illustration 6 g01879959
(1) 5P-1076 Hard Washers (3) 8T-4139 Bolts (7) 8T-4244 Nut (8) 235-3962 Support As (9) 235-3963 Clamp As (Lower half)
Remove the two bolts, two hard washers, two lock washers, and two nuts from 235-3963 Clamp As (9). Keep these parts together along with