104740-7530 ZEXEL Calibration Data 1047407530


 

Information

ZEXEL 104740-7530 1047407530
104740-7530 None
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Cross reference number

ZEXEL 104740-7530 1047407530


Zexel num
Bosch num
Firm num
Name
104740-7530 
 
  DPICO

Q
104740-7530 
 
   

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   45.5 45 46
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   44 42 46
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   45.5 44.5 46.5
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   40 40 40
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   39 37 41
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   18 15 21
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2900 2900 2900
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   18 13 23
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8 6.5 9.5
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8 6 10
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   3
Oil temperature degC   50 48 52
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   63 63 83
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   63 63 83
Oil temperature degC   48 46 50
Remarks
IDLE
 
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   420 290 550
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   471 442 500
Pressure kgf/cm2   4.8 4.5 5.1
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.2 3 3.4
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   500 500 500
Oil temperature degC   50 48 52
Remarks
MEASURE
 
_03
Pump speed r/min   700 700 700
Timer stroke mm   1.8 1.2 2.4
Oil temperature degC   50 48 52
_04
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.2 2.8 3.6
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1750 1750 1750
Oil temperature degC   50 48 52
Remarks
MEASURE
 
_06
Pump speed r/min   2100 2100 2100
Timer stroke mm   6 5.4 6.6
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   34 33.5 34.5
Timer stroke TA mm   3.1 3.1 3.1
Timer stroke variation dT mm   0.6 0.4 0.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   34 33 35
Timer stroke variation dT mm   0.6 -0.8 2
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   26.5 25.5 27.5
Timer stroke variation dT mm   1.2 0.7 1.7
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.2 1.1 1.3
Control lever angle alpha deg.   23 19 27
Control lever angle beta deg.   46 41 51




Information:

Cruise Control On/Off Input Circuit
The cruise control (CC) and power take-off (PTO) ON/OFF input is an ordinary switch. With this switch in the ON position, it is possible to "activate" the cruise control or power take-off mode if other ECM programmed conditions are met.With this switch "open" (or OFF), the input line to the ECM will go to approximately 5 volts. With the switch "closed" (or ON), the input line to the ECM will go to 0 volts (ground).Cruise Control Set/Resume Input Circuit
The cruise control and power take-off set/resume is provided by a three position switch. The switch is used to SET vehicle speed or engine rpm. The function of each position of the switch is as follows:1) CENTER POSITION, the set/resume switch is "open" and all inputs are inactive.2) SET POSITION, after the switch is moved to the SET position and released, the ECM will maintain the existing engine rpm (determining vehicle speed) when the switch was released. If the engine is held in the SET position, the ECM will gradually increase engine rpm (determining vehicle speed) until the switch is released.3) RESUME POSITION, if cruise is deactivated by application of the clutch or service brake, and the switch is then moved to the RESUME position and released, the cruise (PTO) mode is reactivated to the last setting. If the switch is held in the RESUME position, the ECM will gradually decrease engine rpm (determining vehicle speed) until the switch is released.With this switch "open" (or OFF), the input line to the ECM will go to approximately 5 volts. With the switch "closed" (or ON), the input line to the ECM will go to 0 volts (ground).Vehicle Switches Input Circuits
The brake switch is used to deactivate the cruise or PTO modes when the vehicle service brakes are applied. The brake switch is also used to activate the retarder enable output if the service brakes are applied while in cruise mode.The clutch switch is used to deactivate the cruise or PTO modes when the clutch pedal is pressed. The clutch switch is used to DEACTIVATE the retarder enable circuit.With this switch "open" (or OFF), the input line to the EMC will go to approximately 5 volts. With the switch "closed" (or ON), the input line to the EMC will go to 0 volts (ground).Fuel Pressure Input Circuit
Fuel pressure is monitored after the filter by the fuel pressure sensor which is located on the fuel filter housing. The 5 Volt DC operating voltage for this sensor is supplied by the ECM. The output of the fuel pressure sensor is a .5 to 4.5 Volts DC signal. The voltage is dependent upon fuel pressure and is interpreted by the ECM as fuel pressure. If fuel pressure is less than 445 kPa (65 psi) at rated rpm, the "check engine" light is turned on.Engine Electrical System
The electrical system can have three separate circuits: the charging circuit, the starting circuit and the low amperage circuit. Some of the electrical system components are

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