104303-4040 ZEXEL Calibration Data 1043034040


 

Information

ZEXEL 104303-4040 1043034040
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Cross reference number

ZEXEL 104303-4040 1043034040


Zexel num
Bosch num
Firm num
Name
104303-4040 
 
  ISHIKAWAJIMA-S

H843 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-3
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 2
Cal 1-3
deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   875 875 875
Average injection quantity mm3/st.   28 27 29
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.9+-0.5
Pump speed r/min   420 420 420
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -14 14
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 104303-4040
N:Pump speed R:Rack position (mm) (1)Main spring setting (2)Set the idle spring.
----------

----------

Speed control lever angle

Test data 104303-4040
F:Full speed I:Idle
----------

----------
a=15deg+-3deg b=30deg+-6deg

Stop lever angle

Test data 104303-4040
N:Pump normal S:Stop the pump.
----------

----------
a=(0deg) b=(38deg)




Information:


Typical Example1. Turn the crankshaft until the "C" mark on the crankshaft gear is in alignment with the "C" mark on the camshaft gear. To keep the engine timing correct during removal and installation of the camshaft, put a mark on the teeth of the fuel injection pump drive gear and idler gear at location (A). Put a mark on the teeth of the idler gear and camshaft gear at location (B). When installing the camshaft, the engine timing will be correct when the marks at locations (A) and (B) are in alignment and the "C" marks on the crankshaft and camshaft gears are in alignment.2. Remove the bolts, lock and washer (1) that hold the camshaft in position.3. Remove the camshaft and gear (2). Do not cause damage to the lobes or bearings when the camshaft is removed.4. If necessary, remove the bolts and gear from the camshaft. The following steps are for the installation of the camshaft.5. Put the camshaft drive gear in position on the end of the camshaft, and install the bolts that hold it. Tighten the bolts to a torque of 55 7 N m (41 5 lb ft).
Do not cause damage to the lobes or bearings when the camshaft is installed.
6. Put 2P2506 Thread Lubricant on the camshaft lobes only, and clean engine oil on the bearing journals. Install camshaft (3) in the cylinder block, and make an alignment of the "C" marks and the marks put on the gears during removal.7. Install washer (1), the lock and bolts to hold the camshaft in position.End By:a. install valve liftersb. install timing gear cover

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Group cross 104303-4040 ZEXEL

Ishikawajima-S 

 
 
INJECTION-PUMP ASSEMBLY
LEM853
 
131016680 
INJECTION-PUMP ASSEMBLY
H763
 
131016690 
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H843
 
131016720 
INJECTION-PUMP ASSEMBLY
H843

Ishikawajima-S 

 
131016720 
INJECTION-PUMP ASSEMBLY
H843
104303-4040  
 
 

H843
 
 

H843
9 400 616 483 
131016681 
INJECTION-PUMP ASSEMBLY
H763
9 400 616 484 
131016691 
INJECTION-PUMP ASSEMBLY
H843
 
131016721 
INJECTION-PUMP ASSEMBLY
H843
 
131016660 
INJECTION-PUMP ASSEMBLY
LET873
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