Information
ZEXEL
101601-1680
1016011680
MITSUBISHI
3096102040
3096102040
Rating:
Service parts 101601-1680 INJECTION-PUMP ASSEMBLY:
1.
_
3.
GOVERNOR
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
30961-05030
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Cross reference number
ZEXEL
101601-1680
1016011680
MITSUBISHI
3096102040
3096102040
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105015-3250
Bosch type code
DLLA160S354NP49
Nozzle holder
105030-4030
Opening pressure
MPa
21.6
Opening pressure
kgf/cm2
220
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-700
Outer diameter - inner diameter - length (mm) mm 6-2-700
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.5
4.45
4.55
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.2
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
119
114.3
123.7
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
10.2
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
119
115.5
122.5
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
8.1+-0.5
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
17.5
14.9
20.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
140
140
Fixing the lever
*
Remarks
After startup boost setting
After startup boost setting
Timer adjustment
Pump speed
r/min
800+120
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1000
Advance angle
deg.
0.9
0.4
1.4
Timer adjustment_03
Pump speed
r/min
1250
Advance angle
deg.
4
4
5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)Set using excess fuel device for starting: SXL
----------
DL=5-0.2mm SXL=10.2+0.2mm
----------
----------
DL=5-0.2mm SXL=10.2+0.2mm
----------
0000000901
F:Full load
I:Idle
(1)Fix using the stopper bolt.
----------
----------
a=11.5deg+-5deg b=30deg+-3deg
----------
----------
a=11.5deg+-5deg b=30deg+-3deg
Stop lever angle
(1)Rack position = aa
(2)Rack position bb
(3)Rack position = cc
----------
aa=0mm bb=21mm cc=15mm
----------
a=(75deg) b=(54deg) c=(34deg)
----------
aa=0mm bb=21mm cc=15mm
----------
a=(75deg) b=(54deg) c=(34deg)
0000001501 MICRO SWITCH
Adjustment of the micro-switch
Adjust the bolt to obtain the following lever position when the micro-switch is ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=325+10r/min Ra=8.1mm
----------
----------
N1=325+10r/min Ra=8.1mm
----------
Information:
Polarity is negative ground.Rotation can be either direction.Output at 14 V and 2000 rpm (cold) ... 46 AOutput at 14 V and 5000 rpm (cold) ... 58 ARated output (hot) ... 65 AField current at 12 V and 80°F (27°C) ... 4.4 to 4.9 A(1) Four position cap for voltage adjustment.(2) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(3) Torque for stud nut for battery connection ... 25 to 40 lb. in.(2.8 to 4.5 N m)5S6698 12V 75A (Delco-Remy Number 1117242)
Polarity is negative ground.Rotation can be either direction.Output at 5000 rpm (cold) ... 70 A *Rated output (hot) ... 75 AField current at 12 V and 80°F (27°C) ... 4.1 to 4.5 A*Fasten carbon pile to battery to get maximum output.(1) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(2) Torque for stud nut for battery connection ... 9 to 11 lb. ft.(12 to 15 N m)2P1204 24V 19A (Prestolite Number ANB7002 or ANB7004)*
Polarity is negative ground.Rated output at 28V ... 19 AOutput at 1500 rpm and 28V ... 10 AResistance of the rotor at 77°F (25°C) ... 18 to 20 ohmCurrent consumption (draw) at 77°F (25°C) and 24V ... 1.20 to 1.33 A(1) Torque for nuts holding pulley ... 75 5 lb. ft.(100 7 N m)(2) Torque for nuts for terminals for field and ground ... 25 to 30 lb. in.(2.8 to 3.4 N m)(3) Torque for screws holding terminal plate ... 10 to 15 lb. in.(1.1 to 1.7 N m)(4) Torque for bolts ... 25 to 30 lb. in.(2.8 to 3.4 N m)(5) Torque for bolts holding regulator ... 45 to 50 lb. in.(5.1 to 5.7 N m)(6) Torque for nut for terminal ... 45 to 50 lb. in.(5.1 to 5.7 N m)(7) Torque for nut for positive terminal ... 225 to 250 lb. in.(25.4 to 28.3 N m)2P1699 Regulator (Prestolite Number VSH-6401A)4N5938 Regulator (Prestolite Number VSH-6401B)6N3821 Regulator (Prestolite Number VSH-6401C)*Including:
Polarity is negative ground.Rotation can be either direction.Output at 5000 rpm (cold) ... 70 A *Rated output (hot) ... 75 AField current at 12 V and 80°F (27°C) ... 4.1 to 4.5 A*Fasten carbon pile to battery to get maximum output.(1) Torque for pulley nut ... 75 5 lb. ft.(100 7 N m)(2) Torque for stud nut for battery connection ... 9 to 11 lb. ft.(12 to 15 N m)2P1204 24V 19A (Prestolite Number ANB7002 or ANB7004)*
Polarity is negative ground.Rated output at 28V ... 19 AOutput at 1500 rpm and 28V ... 10 AResistance of the rotor at 77°F (25°C) ... 18 to 20 ohmCurrent consumption (draw) at 77°F (25°C) and 24V ... 1.20 to 1.33 A(1) Torque for nuts holding pulley ... 75 5 lb. ft.(100 7 N m)(2) Torque for nuts for terminals for field and ground ... 25 to 30 lb. in.(2.8 to 3.4 N m)(3) Torque for screws holding terminal plate ... 10 to 15 lb. in.(1.1 to 1.7 N m)(4) Torque for bolts ... 25 to 30 lb. in.(2.8 to 3.4 N m)(5) Torque for bolts holding regulator ... 45 to 50 lb. in.(5.1 to 5.7 N m)(6) Torque for nut for terminal ... 45 to 50 lb. in.(5.1 to 5.7 N m)(7) Torque for nut for positive terminal ... 225 to 250 lb. in.(25.4 to 28.3 N m)2P1699 Regulator (Prestolite Number VSH-6401A)4N5938 Regulator (Prestolite Number VSH-6401B)6N3821 Regulator (Prestolite Number VSH-6401C)*Including: