Information
ZEXEL
101601-1670
1016011670
MITSUBISHI
3096102050
3096102050
Rating:
Service parts 101601-1670 INJECTION-PUMP ASSEMBLY:
1.
_
2.
FUEL INJECTION PUMP
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
30961-05030
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Cross reference number
ZEXEL
101601-1670
1016011670
MITSUBISHI
3096102050
3096102050
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105015-3250
Bosch type code
DLLA160S354NP49
Nozzle holder
105030-4030
Opening pressure
MPa
21.6
Opening pressure
kgf/cm2
220
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-700
Outer diameter - inner diameter - length (mm) mm 6-2-700
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.5
4.45
4.55
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.2
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
119
114.3
123.7
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
10.2
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
119
115.5
122.5
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
8.1+-0.5
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
17.5
14.9
20.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
140
140
Fixing the lever
*
Remarks
After startup boost setting
After startup boost setting
Timer adjustment
Pump speed
r/min
800+120
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1000
Advance angle
deg.
0.9
0.4
1.4
Timer adjustment_03
Pump speed
r/min
1250
Advance angle
deg.
4
4
5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)Set using excess fuel device for starting: SXL
----------
DL=5-0.2mm SXL=10.2+0.2mm
----------
----------
DL=5-0.2mm SXL=10.2+0.2mm
----------
0000000901
F:Full load
I:Idle
(1)Fix using the stopper bolt.
----------
----------
a=8deg+-5deg b=30deg+-3deg
----------
----------
a=8deg+-5deg b=30deg+-3deg
Stop lever angle
(1)Rack position = aa
(2)Rack position bb
(3)Rack position = cc
----------
aa=0mm bb=21mm cc=15mm
----------
a=(75deg) b=(54deg) c=(34deg)
----------
aa=0mm bb=21mm cc=15mm
----------
a=(75deg) b=(54deg) c=(34deg)
0000001501 MICRO SWITCH
Adjustment of the micro-switch
Adjust the bolt to obtain the following lever position when the micro-switch is ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=325+10r/min Ra=8.1mm
----------
----------
N1=325+10r/min Ra=8.1mm
----------
Information:
4. Minimum permissible depth to machine counterbore to adjust cylinder liner projection ... .030 in.(0.76 mm) Maximum permissible depth to machine counterbore to adjust cylinder liner projection ... .045 in.(1.14 mm)Install a .030 in. (0.76 mm) shim plus any added shims necessary to get the correct cylinder liner projection. Be sure that the .030 in. (0.76 mm) shim is directly under the cylinder liner flange.Put 7M7260 Liquid Gasket on the top of the top shim and on the bottom of the bottom shim before installing.(1) Crossbar (from 8B7548 Puller).(2) Spacer plate.(3) S1589 Bolt with two 1S379 Washers.(4) 1D4595 Bolt.(5) 3H465 Plate.(6) 1P2403 Dial Indicator.(7) 1P2394 Adapter Plate.(8) 1P2402 Gauge Body.