101049-5090 ZEXEL F 01G 29M 01Z BOSCH f01g29m01z 1010495090

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BOSCH F 01G 29M 01Z f01g29m01z

ZEXEL 101049-5090 1010495090

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Scheme ###:

1.	[1]	131063-8420	PUMP HOUSING
1/30.	[3]	029040-6020	STUD
1/35.	[1]	131400-0100	ADAPTOR
1/40A.	[1]	131002-2000	ADAPTOR
2.	[1]	131028-6220	COVER
2/2.	[1]	131011-1900	GASKET
3.	[2]	131017-1000	FLAT-HEAD SCREW
5.	[2]	029340-6020	GASKET
16.	[4]	131034-1401	CAPSULE
21.	[3]	139206-0400	UNION NUT
23.	[1]	029633-1010	O-RING
30.	[4]	131152-8620	PLUNGER-AND-BARREL ASSY A227
36.	[4]	131160-6820	DELIVERY-VALVE ASSEMBLY 52A
37.	[4]	131112-4800	COILED SPRING
40.	[4]	131115-1600	GASKET
41.	[4]	131116-7600	FITTING
42.	[4]	131117-4000	FILLER PIECE
45.	[2]	131122-0920	PLATE
49.	[4]	029632-0030	O-RING
55.	[4]	131200-2920	TAPPET
55/2.	[4]	131203-0200	BEARING PIN
55/3.	[4]	131204-1000	ROLLER
55/4.	[4]	131205-0500	BUSHING
55/5.	[4]	131206-0200	SLIDER
56/1.	[0]	029311-0020	SHIM D19&10T0.30
56/1.	[0]	029311-0030	SHIM D19&10T0.40
56/1.	[0]	029311-0040	SHIM D19&10T0.50
56/1.	[0]	029311-0050	SHIM D19&10T0.6
56/1.	[0]	029311-0060	SHIM D19&10T0.7
56/1.	[0]	029311-0070	SHIM D19&10T0.8
56/1.	[0]	029311-0080	SHIM D19&10T0.9
56/1.	[0]	029311-0090	SHIM D19&10T1
56/1.	[0]	029311-0110	SHIM D19&10T1.1
56/1.	[0]	029311-0120	SHIM D19&10T1.2
56/1.	[0]	029311-0130	SHIM D19&10T1.3
56/1.	[0]	029311-0140	SHIM D19&10T1.4
56/1.	[0]	029311-0270	SHIM D19&10T0.55
56/1.	[0]	029311-0280	SHIM D19&10T0.65
56/1.	[0]	029311-0290	SHIM D19&10T0.75
56/1.	[0]	029311-0310	SHIM D19&10T0.85
56/1.	[0]	029311-0320	SHIM D19&10T0.95
56/1.	[0]	029311-0330	SHIM D19&10T1.05
56/1.	[0]	029311-0340	SHIM D19&10T1.15
56/1.	[0]	029311-0350	SHIM D19&10T1.25
56/1.	[0]	029311-0490	SHIM D19&10T1.5
56/1.	[0]	029311-0500	SHIM D19&10T1.6
56/1.	[0]	029311-0580	SHIM D19&10T0.2
56/1.	[0]	029311-0590	SHIM D19&10T0.25
56/1.	[0]	029311-0600	SHIM D19&10T0.35
56/1.	[0]	029311-0610	SHIM D19&10T0.45
56/1.	[0]	029311-0620	SHIM D19&10T1.35
56/1.	[0]	029311-0630	SHIM D19&10T1.45
56/1.	[0]	029311-0710	SHIM D19&10T1.55
61.	[4]	131215-2500	COMPRESSION SPRING
62.	[4]	131216-0100	SLOTTED WASHER
63.	[4]	131217-0200	SLOTTED WASHER
67.	[1]	131254-0000	CONTROL RACK
68.	[1]	131226-0300	FLAT-HEAD SCREW
76.	[4]	131240-0100	PINION
77.	[4]	131241-0100	CONTROL SLEEVE
78.	[4]	131242-0100	FLAT-HEAD SCREW
90.	[1]	131360-1400	CAMSHAFT
91A.	[1]	016630-2030	BEARING PLATE HR30203J(NSK)
91B.	[1]	028201-7020	BEARING PLATE 4T-30203E1(TOYO)
91E.	[1]	016630-2030	BEARING PLATE HR30203J(NSK)
91F.	[1]	028201-7020	BEARING PLATE 4T-30203E1(TOYO)
92.	[1]	131302-0300	SPACER RING
92A.	[1]	131302-0300	SPACER RING
93/1.	[0]	029311-7010	SHIM D22&17T0.1
93/1.	[0]	029311-7020	SHIM D22&17T0.12
93/1.	[0]	029311-7030	SHIM D22&17T0.14
93/1.	[0]	029311-7040	SHIM D22&17T0.16
93/1.	[0]	029311-7050	SHIM D22&17T0.18
93/1.	[0]	029311-7060	SHIM D22&17T0.5
93/1.	[0]	029311-7070	SHIM D22&17T1.0
93/1.	[0]	029311-7090	SHIM D22&17T0.3
93/1.	[0]	029311-7210	SHIM D22&17T0.7
93/1.	[0]	029311-7220	SHIM D22&17T1.4
93/1.	[0]	139417-0000	SHIM D22&17T2.4
93A/1.	[0]	029311-7010	SHIM D22&17T0.1
93A/1.	[0]	029311-7020	SHIM D22&17T0.12
93A/1.	[0]	029311-7030	SHIM D22&17T0.14
93A/1.	[0]	029311-7040	SHIM D22&17T0.16
93A/1.	[0]	029311-7050	SHIM D22&17T0.18
93A/1.	[0]	029311-7060	SHIM D22&17T0.5
93A/1.	[0]	029311-7070	SHIM D22&17T1.0
93A/1.	[0]	029311-7090	SHIM D22&17T0.3
93A/1.	[0]	029311-7210	SHIM D22&17T0.7
93A/1.	[0]	029311-7220	SHIM D22&17T1.4
93A/1.	[0]	139417-0000	SHIM D22&17T2.4
101.	[1]	131330-5900	COVER
104.	[4]	020006-1440	BLEEDER SCREW
112.	[1]	025803-1640	WOODRUFF KEY
117.	[1]	029731-4680	EYE BOLT
118.	[2]	026514-1840	GASKET
131A.	[1]	131424-1520	OVER FLOW VALVE
133A.	[2]	026514-1840	GASKET
191.	[1]	131459-9220	BRACKET
192.	[1]	139768-0000	O-RING
194.	[2]	131318-0300	SPACER BUSHING
196.	[4]	139210-0100	UNION NUT
334.	[1]	029731-0430	EYE BOLT
336.	[2]	026510-1340	GASKET

Include in #1:

101491-9852 as FUEL INJECTION PUMP

101606-9210 as _

Cross reference number

Zexel num

Bosch num

Firm num

Name

101049-5090

F 01G 29M 01Z
NP-PES4A90C321RS2000

Information:

WRENCH INSTALLED
1. 8S2243 Wrench. 2. Protective cap. 3. Retaining bushing.c. Install extractor (4).d. Remove retaining bushing (3) and wrench (1).e. Remove the seal and lift fuel injection pump (5) out of the housing. Keep components together and identified as to location.4. Remove rack (7) and rack bumper spring (6).
REMOVING PUMP
4. 8S2244 Extractor. 5. Fuel injection pump.
REMOVING RACK
6. Rack bumper spring. 7. Rack.5. Use magnet (8) to remove lifters (9). Identify lifters (9) and keep them with their respective fuel injection pumps.
REMOVING LIFTERS
8. 8S2293 Magnet. 9. Lifter.6. Remove the camshaft gear assembly retaining bolt (11) and lock. Remove plate assembly (10).
REMOVING PLATE ASSEMBLY
10. Plate assembly. 11. Bolt.7. Remove camshaft gear assembly (12) from camshaft (13).
REMOVING GEAR ASSEMBLY
12. Gear assembly. 13. Camshaft.
REMOVING BOLTS
14. Lock. 15. Bolts.8. Remove bolts (15) and lock (14).9. Remove camshaft retaining plate (16).
REMOVING RETAINING PLATE
16. Retaining plate.10. Remove camshaft (13).
REMOVING CAMSHAFT
13. Camshaft.11. Use camshaft bearing removal and installation group (17) to remove the camshaft bearings from the fuel injection pump housing.
REMOVING BEARINGS
17. 8S2241 Camshaft Bearing Removal and Installation Group.Assemble Fuel Injection Pump Housing
1. Use camshaft bearing removal and installation group (17) to install the camshaft bearings in the fuel injection pump housing. The camshaft bearings must be installed with the oil holes in the bearings in line with the oil hole in the housing. The front and rear bearings must be line bored after installation. To align oil holes and line bore the bearings, See Special Instruction (GMG00672).
INSTALLING BEARINGS
17. 8S2241 Camshaft Bearing Removal and Installation Group.2. Put clean engine oil (SAE 30) on the camshaft and install camshaft (13) in the fuel injection pump housing.
INSTALLING CAMSHAFT
13. Camshaft.3. Install the camshaft retaining plate (16).4. Install lock (14) and bolts (15).
INSTALLING RETAINING PLATE
16. Retaining plate.
INSTALLING BOLTS
14. Lock. 15. Bolts.5. Install camshaft gear assembly (12) on camshaft (13).
INSTALLING GEAR ASSEMBLY
12. Gear assembly. 13. Camshaft.6. Install plate assembly (10), retaining bolt (11), and lock.
INSTALLING PLATE ASSEMBLY
10. Plate assembly. 11. Bolt. Be sure to put the spacer on bolt (11).7. Use magnet (8) to install lifters (9). The lifters (9) must be installed in the same location from which they were removed.
INSTALLING LIFTERS
8. 8S2293 Magnet. 9. Lifters.8. Lubricate the rack with clean fuel oil. Install rack (7) with timing pin slot in rack toward front of the housing. Install rack bumper spring (6) so the large diameter of the bumper spring will be against the housing. If new lifters and pumps are to be installed it will be necessary to check and/or adjust the fuel pump timing dimension. See FUEL PUMP TIMING DIMENSION SETTING-OFF ENGINE in TESTING AND ADJUSTING section of the Service Manual.
INSTALLING RACK
6. Rack bumper spring. 7. Rack.9. Remove bolts (19) and rack cover (18).
RACK COVER
18. Rack cover. 19. Bolts.
TIMING PIN INSTALLED
20. Slot in rack. 21. 8S2291 or FT887 Timing Pin.10. The rack must be centered to install the fuel injection pumps. To center the rack, pull the rack toward the governor end of the housing until centering slot (20) in the rack is under the centering pin hole.