Information electric governor
BOSCH
F 019 Z3E 721
f019z3e721
ZEXEL
105962-0190
1059620190
ISUZU
1157901740
1157901740
Rating:
Scheme ###:
| 1. | [1] | 159560-2600 | GOVERNOR HOUSING |
| 2. | [8] | 139006-4100 | BLEEDER SCREW |
| 4. | [1] | 159635-8500 | COILED SPRING |
| 5. | [1] | 159564-4000 | SLOTTED WASHER |
| 6. | [1] | 159564-4100 | SLOTTED WASHER |
| 7. | [1] | 159636-3221 | CONNECTOR |
| 7B. | [1] | 159636-3421 | CONNECTOR |
| 7C. | [1] | 159636-3621 | CONNECTOR |
| 8. | [1] | 020105-1240 | BLEEDER SCREW M5P0.8L12 |
| 11. | [1] | 159620-7320 | ACTUATOR |
| 11/1. | [1] | 159562-3220 | PLATE;GOV. |
| 11/2. | [1] | 159583-1020 | STRAP |
| 11/3. | [1] | 159563-1700 | LEVER SHAFT |
| 11/4. | [2] | 029311-0170 | SHIM |
| 11/4. | [2] | 029311-0170 | SHIM |
| 11/5. | [2] | 159635-0200 | O-RING |
| 11/5. | [2] | 159635-0200 | O-RING |
| 11/6. | [2] | 014011-0140 | PLAIN WASHER D22&10.5T1.6 |
| 11/6. | [2] | 014011-0140 | PLAIN WASHER D22&10.5T1.6 |
| 11/8. | [1] | 016010-0940 | LOCKING WASHER |
| 11/9. | [1] | 159635-8221 | LINEAR DC MOTOR |
| 11/10. | [4] | 139006-9100 | BLEEDER SCREW |
| 11/11. | [1] | 407914-1880 | CONTROL UNIT |
| 11/12. | [4] | 010235-1640 | HEX-SOCKET-HEAD CAP SCREW |
| 11/14. | [4] | 029300-5020 | PLAIN WASHER D10&5.1T1.5 |
| 11/15. | [1] | 159636-0500 | LIP |
| 11/16. | [1] | 159635-9300 | GROMMET |
| 11/17. | [1] | 159630-5620 | CABLE SET |
| 11/18. | [2] | 020105-1640 | BLEEDER SCREW M5P0.8L16 |
| 11/21. | [1] | 159583-4320 | CONTROL LEVER |
| 11/22. | [1] | 159563-2000 | COILED SPRING |
| 11/23. | [1] | 159563-1800 | BUSHING |
| 11/24. | [1] | 014110-8440 | LOCKING WASHER |
| 11/25. | [1] | 013030-8140 | UNION NUT M8P1.25H5 |
| 11/26. | [1] | 159563-1000 | FLAT-HEAD SCREW |
| 11/27. | [1] | 155615-1700 | FLAT-HEAD SCREW |
| 11/28. | [2] | 029240-6010 | UNION NUT M6P1.0H5* |
| 11/28. | [2] | 029240-6010 | UNION NUT M6P1.0H5* |
| 11/29. | [1] | 159635-5400 | BRACKET |
| 11/30. | [1] | 479765-6820 | PULSE GENERATOR |
| 11/31. | [1] | 159635-0300 | UNION NUT |
| 11/32. | [2] | 020106-1440 | BLEEDER SCREW M6P1.0L14 |
| 11/34. | [1] | 155615-1100 | FLAT-HEAD SCREW M6P1.0L37 |
| 11/38. | [1] | 159635-5520 | COVER |
| 11/39. | [2] | 159635-5200 | SEAL RING |
| 11/39. | [2] | 159635-5200 | SEAL RING |
| 11/40. | [4] | 020106-2840 | BLEEDER SCREW |
| 12. | [2] | 020106-4040 | BLEEDER SCREW |
| 13. | [1] | 159561-1520 | GOVERNOR COVER |
| 14. | [6] | 139006-1300 | BLEEDER SCREW M6P1L76 |
| 15. | [2] | 010006-5540 | BLEEDER SCREW M6P1L55 4T |
| 16. | [8] | 014110-6440 | LOCKING WASHER |
| 16. | [8] | 014110-6440 | LOCKING WASHER |
| 17. | [1] | 159584-7600 | GASKET |
| 18. | [1] | 159635-0100 | GASKET |
| 19. | [1] | 154390-0500 | GASKET |
| 20. | [1] | 153021-5000 | CAP |
| 21. | [1] | 026524-3040 | GASKET |
| 22. | [1] | 159564-0800 | EYE BOLT |
| 23. | [2] | 139514-0000 | GASKET D19.2&14.2T1.0 |
| 65. | [2] | 159635-0400 | BUSHING |
| 80. | [1] | 159564-9200 | TOOTHED GEAR |
| 81. | [1] | 014111-2420 | LOCKING WASHER |
| 82. | [1] | 013031-2120 | UNION NUT |
| 83. | [1] | 025803-1310 | WOODRUFF KEY |
| 804S. | [1] | 159911-2300 | PLUG HOUSING |
| 805S. | [1] | 159911-2400 | PLUG HOUSING |
| 806S. | [1] | 159911-2500 | PLUG HOUSING |
Include in #1:
107692-1770
as GOVERNOR
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Introduction
This Special Instruction is intended for the installation of the 366-9748 Injector Wiring Harness Kit . The 366-9748 Injector Wiring Harness Kit can be used to repair TPI connectors. TPI connectors can be found on HEUI injectors, variable valve actuators, and Cat Brakes.Removal of the Connector From the Wire Harness
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9150 Terminal Crimp Tool As 1
B 9U-6070
or Heat Gun Gp
(110V) 1
9U-6072 Heat Gun Gp (220 V) The following steps will remove the connector for an injector from the wire harness that is under the valve mechanism cover.
Illustration 1 g01035448
(1) Side "A" of the connector (2) Side "B" of the connectorNote: Side "A" or side "1" of the connector is the output signal wire from the ECM. Side"B" or side "2" of the connector is the sensor return.
Identify side "A" of the connector and identify side "B" of the connector.
Mark each wire on the wire harness before the wires are cut. Most connectors will have the label of an "A" and a "B". Some connectors may have a "1" and a "2" that is on the connector. The label with a "1" will be an "A". The label with a "2" will be a "B".
Illustration 2 g01034438
Connector that is cut from the wire harness (3) Wire on side "A" of the connector (4) Wire on side "B" of the connector
Cut wire (3) at a distance of 45 mm (1.8 inch).
Cut wire (4) at a distance of 40 mm (1.6 inch).
Illustration 3 g01034450
(5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connectorNote: The wires on the old connector are cut to length so that the wires on the wire harness to the new connector will match up. The proper length will help in matching the harness wires to the wires on the new connector wires.
Discard the connector.Installation Procedure for the Connector
Use Tool (A) to strip the plastic off wires (5) and (6) at a distance of 5 mm (0.19 inch).
Illustration 4 g01034451
Connecting the connector to the wire harness (5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connector (7) Heat shrink tube (8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use the heat shrink tubes from 366-9748 Injector Wiring Harness Kit . Slide the heat shrink tubes toward the connector in order to expose the butt splices.
Take wire (5) and slide wire (5) in the butt splice (8).
Take wire (6) and slide wire (6) in the butt splice (9).
Illustration 5 g01035814
Illustration 6 g01034452
(8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use Tool
This Special Instruction is intended for the installation of the 366-9748 Injector Wiring Harness Kit . The 366-9748 Injector Wiring Harness Kit can be used to repair TPI connectors. TPI connectors can be found on HEUI injectors, variable valve actuators, and Cat Brakes.Removal of the Connector From the Wire Harness
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9150 Terminal Crimp Tool As 1
B 9U-6070
or Heat Gun Gp
(110V) 1
9U-6072 Heat Gun Gp (220 V) The following steps will remove the connector for an injector from the wire harness that is under the valve mechanism cover.
Illustration 1 g01035448
(1) Side "A" of the connector (2) Side "B" of the connectorNote: Side "A" or side "1" of the connector is the output signal wire from the ECM. Side"B" or side "2" of the connector is the sensor return.
Identify side "A" of the connector and identify side "B" of the connector.
Mark each wire on the wire harness before the wires are cut. Most connectors will have the label of an "A" and a "B". Some connectors may have a "1" and a "2" that is on the connector. The label with a "1" will be an "A". The label with a "2" will be a "B".
Illustration 2 g01034438
Connector that is cut from the wire harness (3) Wire on side "A" of the connector (4) Wire on side "B" of the connector
Cut wire (3) at a distance of 45 mm (1.8 inch).
Cut wire (4) at a distance of 40 mm (1.6 inch).
Illustration 3 g01034450
(5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connectorNote: The wires on the old connector are cut to length so that the wires on the wire harness to the new connector will match up. The proper length will help in matching the harness wires to the wires on the new connector wires.
Discard the connector.Installation Procedure for the Connector
Use Tool (A) to strip the plastic off wires (5) and (6) at a distance of 5 mm (0.19 inch).
Illustration 4 g01034451
Connecting the connector to the wire harness (5) Wire from the harness for side "B" on the connector (6) Wire from the harness for side "A" on the connector (7) Heat shrink tube (8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use the heat shrink tubes from 366-9748 Injector Wiring Harness Kit . Slide the heat shrink tubes toward the connector in order to expose the butt splices.
Take wire (5) and slide wire (5) in the butt splice (8).
Take wire (6) and slide wire (6) in the butt splice (9).
Illustration 5 g01035814
Illustration 6 g01034452
(8) Butt splice on wire (4) that is on side "B" of the connector (9) Butt splice on wire (3) that is on side "A" of the connector
Use Tool