Information pump assy, injecti

Rating:
Scheme ###:
000. | [01] | 19600-00032 | PUMP ASSY, INJECTI | 22100-5C090 |
001. | [01] | 09611-01120 | HOUSING SUB-ASSY, | 22101-5C090 |
002. | [01] | 09640-01581 | HEAD SUB-ASSY, DIS | 22140-5C090 |
003. | [01] | 09644-01600 | COVER SUB-ASSY, GO | 22703-5C090 |
004. | [01] | 09612-10140 | SHAFT, DRIVE | 22170-17840 |
004. | [01] | 09612-10320 | SHAFT, DRIVE | 22170-5C120 |
005. | [01] | 09618-00290 | RING SUB-ASSY, ROL | 22108-5C090 |
006. | [01] | 09614-00030 | PUMP SUB-ASSY, FUE | 22505-54010 |
007. | [01] | 09627-01330 | GOVERNOR ASSY, TOR | 22350-5C090 |
007. | [01] | 09627-01630 | GOVERNOR ASSY, TOR | 22350-5C091 |
008. | [1C] | 09645-00020 | SHAFT SUB-ASSY, GO | 22740-54010 |
008. | [1C] | 09645-00440 | SHAFT SUB-ASSY, GO | 22740-58480 |
008. | [1C] | 09645-00540 | SHAFT SUB-ASSY, GO | 22740-5C090 |
009. | [01] | 09603-00540 | SOLENOID ASSY, FUE | 22390-56291 |
009. | [01] | 09603-00170 | SOLENOID ASSY, FUE | 22390-56290 |
009-001. | [01] | 09604-90350 | O-RING | |
010. | [01] | 09626-00050 | HOLDER SUB-ASSY, F | 22741-54020 |
011. | [04] | 09626-30040 | FLYWEIGHT, DISTRIB | 22745-56350 |
011. | [04] | 09626-30050 | FLYWEIGHT, DISTRIB | 22745-5C090 |
012. | [01] | 09625-20450 | SLEEVE, GOVERNOR | 22316-55030 |
013. | [01] | 09626-50030 | WASHER, FLYWEIGHT | 22753-54020 |
015. | [01] | 09626-50020 | WASHER, FLYWEIGHT | 22753-54010 |
016. | [01] | 09625-40050 | NUT, GOVERNOR SHAF | 22722-54470 |
017. | [01] | 09625-10020 | SHAFT, GOVERNOR MA | 22384-54010 |
018. | [01] | 94914-02930 | O-RING | 90099-14049 |
019. | [03] | 09644-90110 | BOLT, SOCKET | 22395-56351 |
020. | [01] | 09625-50020 | RING, GOVERNOR SLE | 22147-54290 |
021. | [04] | 09642-50190 | HOLDER, DELIVERY V | 22131-17420 |
022. | [04] | 09642-00720 | VALVE SUB-ASSY, DI | 22104-17840 |
023. | [04] | 09642-70050 | SPRING, DELIVERY V | 22148-5B250 |
024. | [04] | 09642-60070 | GASKET, DELIVERY V | 22149-56351 |
025. | [04] | 09642-80010 | SEAT, DELIVERY VAL | 22141-54010 |
026. | [01] | 09623-00401 | CAMPLATE SUB-ASSY, | 22130-5C090 |
027. | [01] | 09648-00020 | SMOKE SET SUB-ASSY | |
027-001. | [01] | 09604-90470 | O-RING | 22193-54771 |
028. | [01] | 09624-50020 | PLATE, PLUNGER, LW | 22163-54010 |
029. | [01] | 09624-40040 | PLATE, PLUNGER, UP | 22162-54010 |
030. | [01] | 09622-40111 | SPRING, COUPLING | 22659-17840 |
030. | [01] | 09622-50010 | SPACER, COUPLING | 90099-70002 |
031. | [01] | 09622-20070 | COUPLING | 22632-17840 |
032. | [01] | 09612-40030 | GEAR, GOVERNOR DRI | 22341-54010 |
033. | [02] | 09612-60020 | JOINT, RUBBER | 22169-54180 |
034. | [01] | 09612-50010 | WASHER, DRIVE SHAF | 22161-54010 |
035. | [01] | 09614-70052 | COVER, FEED PUMP | 22511-58650 |
036. | [01] | 94913-00260 | KEY, WOODRUFF | 90099-13017 |
037. | [01] | 94913-00300 | KEY, WOODRUFF | 90099-13018 |
038. | [01] | 90577-02000 | E-RING | 90096-90024 |
039. | [01] | 94910-02860 | BEARING, BALL | 90099-10148 |
040. | [01] | 09603-90040 | SEAL, 0IL | 22544-64740 |
041. | [01] | 09619-01212 | PISTON ASSY, TIMER | 22550-5C130 |
042. | [01] | 09621-30020 | SUB-PISTON, TIMER | 22657-54010 |
043. | [01] | 09620-50060 | PIN, TIMER SLIDE | 22655-17840 |
044. | [01] | 09621-60120 | STOPPER, TIMER SLI | 22658-17840 |
045. | [01] | 09621-10080 | CLIP, TIMER | 22656-17840 |
046. | [01] | 09621-00870 | COVER SUB-ASSY, TI | 22790-17020 |
046-001. | [01] | 09621-80870 | COVER, TIMER | 22612-17020 |
046-002. | [01] | 09621-60110 | STOPPER, TIMER SLI | 22658-17020 |
046-003. | [01] | 09604-90290 | O-RING | 22193-17020 |
046-004. | [01] | 94905-05010 | NUT, HEXAGON | 90099-05225 |
047. | [01] | 09621-80901 | COVER, TIMER | 22612-17840 |
047. | [01] | 09621-81030 | COVER, TIMER | |
048. | [1C] | 09620-81980 | SPRING, TIMER, OUT | 22615-5C122 |
048. | [1C] | 09620-81970 | SPRING, TIMER, OUT | 22615-5C121 |
048. | [1C] | 09620-81960 | SPRING, TIMER, OUT | 22615-5C154 |
048. | [1C] | 09620-81940 | SPRING, TIMER, OUT | 22615-5C153 |
048. | [1C] | 09620-81930 | SPRING, TIMER, OUT | 22615-5C152 |
049. | [01] | 09602-91041 | CLIP, CONNECTOR SU | 22172-56350 |
050. | [03] | 09604-90400 | O-RING | 22193-17840 |
051. | [01] | 09641-70040 | PLUG, DISTRIBUTIVE | 22176-54020 |
052. | [01] | 09641-80060 | BOLT, DISTRIBUTIVE | 22128-56330 |
053. | [02] | 09642-60030 | GASKET, DELIVERY V | 22149-56200 |
054. | [01] | 94914-02970 | O-RING | 90099-14052 |
055. | [01] | 09624-70030 | SHEET, PLUNGER SPR | 22145-56350 |
056. | [02] | 09623-70020 | GUIDE SUB-ASSY, PL | 22192-56350 |
057. | [02] | 09623-60100 | SPRING, PLUNGER | 22144-17840 |
057. | [02] | 09623-60110 | SPRING, PLUNGER | 22144-5C090 |
058. | [02] | 09624-60030 | SHEET, PLUNGER SPR | 22143-56350 |
060. | [01] | 94914-02980 | O-RING | 90099-14053 |
061. | [01] | 07630-02000 | PICKUP ASSY, TACHO | 83180-60080 |
062. | [02] | 09627-90010 | SPRING, LEVER SUPP | 22314-54010 |
064. | [01] | 94905-61680 | NUT | 90179-06009 |
067. | [04] | 09644-90020 | BOLT, SOCKET | 22395-54010 |
068. | [01] | 09628-90350 | SPRING, GOVERNOR I | 22317-56350 |
069. | [01] | 09626-70030 | SHEET, GOVERNOR SP | 22369-54010 |
070. | [01] | 09602-00180 | SCREW SUB-ASSY, OV | 22160-56350 |
071. | [01] | 09024-10010 | WASHER, AIR BLEEDE | 22119-77020 |
073. | [02] | 94900-20420 | SCREW, COUNTERSUNK | 90099-00723 |
074. | [01] | 09626-10800 | SPRING, SPEED CONT | 22726-58470 |
075. | [01] | 09604-90300 | O-RING | 22193-54770 |
078. | [01] | 09642-60060 | GASKET, DELIVERY V | 22149-56350 |
079. | [01] | 09644-40021 | SPRING, RETURN | 22322-54020 |
080. | [1C] | 09643-55630 | LEVER SUB-ASSY, AD | 22701-5C092 |
080. | [1C] | 09643-55620 | LEVER SUB-ASSY, AD | 22701-5C091 |
080. | [1C] | 09643-55610 | LEVER SUB-ASSY, AD | 22701-5C090 |
082. | [01] | 09644-60100 | GASKET, GOVERNOR C | 22774-54270 |
083. | [01] | 09616-00140 | VALVE SUB-ASSY, RE | 22180-56351 |
083-001. | [01] | 09604-90180 | O-RING | 22193-54561 |
083-002. | [01] | 94914-02920 | O-RING | 90099-14080 |
084. | [01] | 94905-04800 | NUT, HEXAGON | 90099-05190 |
085. | [01] | 94918-00770 | SCREW, HOLLOW | 90099-18022 |
086. | [02] | 09626-90020 | BOLT, GOVERNOR LIN | 22739-54020 |
087. | [05] | 09644-90070 | BOLT, SOCKET | 22395-58200 |
088. | [01] | 94904-50210 | BOLT, HEXAGON, W/ | 90099-04954 |
089. | [01] | 94904-50190 | BOLT, HEXAGON, W/ | 90099-04946 |
091. | [01] | 09627-30140 | WASHER, GOVERNOR T | 22378-64010 |
092. | [2C] | 09624-80100 | SHIM, PLUNGER SPRI | 22182-17012 |
092. | [2C] | 09624-80110 | SHIM, PLUNGER SPRI | 22182-17013 |
092. | [2C] | 09624-80230 | SHIM, PLUNGER SPRI | |
092. | [2C] | 09624-80240 | SHIM, PLUNGER SPRI | |
092. | [2C] | 09624-80250 | SHIM, PLUNGER SPRI | |
092. | [2C] | 09624-80260 | SHIM, PLUNGER SPRI | |
092. | [2C] | 09624-80270 | SHIM, PLUNGER SPRI | |
092. | [2C] | 09624-80090 | SHIM, PLUNGER SPRI | 22182-17011 |
092. | [2C] | 09624-80080 | SHIM, PLUNGER SPRI | 22182-17010 |
092. | [2C] | 09624-80010 | SHIM, PLUNGER SPRI | 22182-54010 |
092. | [2C] | 09624-80020 | SHIM, PLUNGER SPRI | 22183-54010 |
092. | [2C] | 09624-80030 | SHIM, PLUNGER SPRI | 22184-54010 |
092. | [2C] | 09624-80040 | SHIM, PLUNGER SPRI | 22185-54010 |
092. | [2C] | 09624-80050 | SHIM, PLUNGER SPRI | 22186-54010 |
092. | [2C] | 09624-80060 | SHIM, PLUNGER SPRI | 22187-54010 |
092. | [2C] | 09624-80070 | SHIM, PLUNGER SPRI | 22188-54010 |
093. | [1C] | 09626-60280 | WASHER, GOVERNOR G | |
093. | [1C] | 09626-60290 | WASHER, GOVERNOR G | |
093. | [1C] | 09626-60300 | WASHER, GOVERNOR G | |
093. | [1C] | 09626-60310 | WASHER, GOVERNOR G | |
093. | [1C] | 09626-60320 | WASHER, GOVERNOR G | |
093. | [1C] | 09626-60330 | WASHER, GOVERNOR G | |
093. | [1C] | 09626-60340 | WASHER, GOVERNOR G | |
093. | [1C] | 09626-60270 | WASHER, GOVERNOR G | |
093. | [1C] | 09626-60170 | WASHER, GOVERNOR G | |
093. | [1C] | 09626-60100 | WASHER, GOVERNOR G | 22713-54010 |
093. | [1C] | 09626-60110 | WASHER, GOVERNOR G | 22714-54010 |
093. | [1C] | 09626-60120 | WASHER, GOVERNOR G | 22715-54010 |
093. | [1C] | 09626-60130 | WASHER, GOVERNOR G | 22716-54010 |
093. | [1C] | 09626-60140 | WASHER, GOVERNOR G | 22717-54010 |
093. | [1C] | 09626-60150 | WASHER, GOVERNOR G | |
093. | [1C] | 09626-60160 | WASHER, GOVERNOR G | |
094. | [1C] | 09625-60800 | PLUG, GOVERNOR SLE | 22787-17150 |
094. | [1C] | 09625-60790 | PLUG, GOVERNOR SLE | 22787-17149 |
094. | [1C] | 09625-60780 | PLUG, GOVERNOR SLE | 22787-17148 |
094. | [1C] | 09625-60770 | PLUG, GOVERNOR SLE | 22787-17147 |
094. | [1C] | 09625-60760 | PLUG, GOVERNOR SLE | 22787-17146 |
094. | [1C] | 09625-60750 | PLUG, GOVERNOR SLE | 22787-17145 |
094. | [1C] | 09625-60700 | PLUG, GOVERNOR SLE | 22787-17144 |
094. | [1C] | 09625-60810 | PLUG, GOVERNOR SLE | 22787-17151 |
094. | [1C] | 09625-60820 | PLUG, GOVERNOR SLE | 22787-17152 |
094. | [1C] | 09625-60830 | PLUG, GOVERNOR SLE | 22787-56350 |
094. | [1C] | 09625-60840 | PLUG, GOVERNOR SLE | 22787-56351 |
094. | [1C] | 09625-60850 | PLUG, GOVERNOR SLE | 22787-56352 |
094. | [1C] | 09625-60860 | PLUG, GOVERNOR SLE | 22787-56353 |
094. | [1C] | 09625-60870 | PLUG, GOVERNOR SLE | 22787-56354 |
094. | [1C] | 09625-60880 | PLUG, GOVERNOR SLE | 22787-56355 |
094. | [1C] | 09625-60890 | PLUG, GOVERNOR SLE | 22787-56356 |
094. | [1C] | 09625-60900 | PLUG, GOVERNOR SLE | 22787-56357 |
094. | [1C] | 09625-60690 | PLUG, GOVERNOR SLE | 22787-17143 |
094. | [1C] | 09625-60680 | PLUG, GOVERNOR SLE | 22787-17142 |
094. | [1C] | 09625-60670 | PLUG, GOVERNOR SLE | 22787-54036 |
094. | [1C] | 09625-60400 | PLUG, GOVERNOR SLE | 22787-64641 |
094. | [1C] | 09625-60410 | PLUG, GOVERNOR SLE | 22787-64642 |
094. | [1C] | 09625-60420 | PLUG, GOVERNOR SLE | 22787-64643 |
094. | [1C] | 09625-60430 | PLUG, GOVERNOR SLE | 22787-54026 |
094. | [1C] | 09625-60440 | PLUG, GOVERNOR SLE | 22787-54027 |
094. | [1C] | 09625-60450 | PLUG, GOVERNOR SLE | 22787-54028 |
094. | [1C] | 09625-60460 | PLUG, GOVERNOR SLE | 22787-54029 |
094. | [1C] | 09625-60470 | PLUG, GOVERNOR SLE | 22787-54030 |
094. | [1C] | 09625-60480 | PLUG, GOVERNOR SLE | 22787-54031 |
094. | [1C] | 09625-60490 | PLUG, GOVERNOR SLE | 22787-54032 |
094. | [1C] | 09625-60660 | PLUG, GOVERNOR SLE | 22787-17141 |
094. | [1C] | 09625-60650 | PLUG, GOVERNOR SLE | 22787-54035 |
094. | [1C] | 09625-60540 | PLUG, GOVERNOR SLE | 22787-17140 |
094. | [1C] | 09625-60530 | PLUG, GOVERNOR SLE | 22787-54034 |
094. | [1C] | 09625-60520 | PLUG, GOVERNOR SLE | 22787-64680 |
094. | [1C] | 09625-60510 | PLUG, GOVERNOR SLE | 22787-64640 |
094. | [1C] | 09625-60500 | PLUG, GOVERNOR SLE | 22787-54033 |
095. | [01] | 09621-40190 | WASHER, TIMER SENS | 22625-17540 |
096. | [01] | 09644-80111 | COLLAR, SMOKE SET | |
097. | [1C] | 09640-60520 | SHIM, PLUNGER ADJU | 22179-54020 |
097. | [1C] | 09640-60420 | SHIM, PLUNGER ADJU | 22179-54018 |
097. | [1C] | 09640-60270 | SHIM, PLUNGER ADJU | 22179-54015 |
097. | [1C] | 09640-60170 | SHIM, PLUNGER ADJU | 22179-54013 |
097. | [1C] | 09640-60020 | SHIM, PLUNGER ADJU | 22179-54010 |
098. | [01] | 94905-50300 | NUT, CAP | 90099-05161 |
102. | [01] | 09644-90140 | BOLT, SOCKET | 22395-56350 |
105. | [01] | 09604-90190 | O-RING | 22193-64750 |
106. | [01] | 09604-50700 | WIRE SUB-ASSY | 22751-58880 |
108. | [01] | 09644-80290 | COLLAR, SMOKE SET | 22749-55050 |
109. | [01] | 09616-00310 | VALVE SUB-ASSY, RE | 22180-5C090 |
110. | [01] | 09257-50162 | SHAFT, SPLINE | 22174-58270 |
112. | [01] | 09001-20190 | NUT, TIMER ROUND | 22611-58200 |
113. | [01] | 94905-04910 | NUT, HEXAGON | 90099-05240 |
114. | [01] | 09621-01071 | COVER SUB-ASSY, TI | 22790-5C090 |
115. | [01] | 09647-00530 | IDLE UP SUB-ASSY | 22305-5C090 |
116. | [04] | 09644-90100 | BOLT, SOCKET | 22395-56352 |
119. | [1C] | 09024-10010 | WASHER, AIR BLEEDE | 22119-77020 |
119. | [1C] | 09024-10080 | WASHER, AIR BLEEDE | 22119-6A210 |
120. | [01] | 09653-00071 | FILTER, SUB-ASSY | 22602-56350 |
121. | [01] | 09606-40110 | WASHER | 22689-56350 |
122. | [01] | 09644-90151 | BOLT, SOCKET | 22395-56290 |
123. | [01] | 09602-91611 | CLIP, CONNECTOR SU | 22172-5C090 |
124. | [01] | 90200-10231 | WASHER, PLATE | 90093-01003 |
130. | [01] | 09620-81370 | SPRING, TIMER, OUT | 22615-17030 |
131. | [04] | 09644-90280 | BOLT, SOCKET | 22395-17840 |
132. | [1C] | 09636-00260 | VALVE ASSY, TIMING | 23010-5C091 |
132. | [1C] | 09636-00270 | VALVE ASSY, TIMING | 23010-5C092 |
132. | [1C] | 09636-00280 | VALVE ASSY, TIMING | 23010-5C093 |
132. | [1C] | 09636-00290 | VALVE ASSY, TIMING | 23010-5C094 |
132-001. | [01] | 09604-90070 | O-RING | |
133. | [01] | 09647-20980 | ACTUATOR SET, IDLE | 26133-5C090 |
134. | [01] | 09647-21000 | ACTUATOR SET, IDLE | 26133-5C091 |
135. | [01] | 09009-00330 | SWITCH SUB-ASSY, C | 22691-5C090 |
136. | [01] | 09266-40280 | SCREW, LEVER STOP | 26118-5C090 |
137. | [02] | 94900-76921 | SCREW, W/WASHER | 90099-5C001 |
138. | [02] | 90166-06051 | NUT, HEXAGON | 90092-10608 |
139. | [01] | 19850-05011 | SENSOR, ROTARY POS | 89452-10020 |
140. | [01] | 09643-82920 | BRACKET, IDLE UP | 22178-5C090 |
141. | [02] | 09644-90220 | BOLT, SOCKET | 22395-5B320 |
142. | [02] | 91370-04121 | SCREW, W/WASHER | 93315-14012 |
143. | [01] | 09645-50070 | PIN, LEVER CONECTI | 22338-54410 |
150. | [01] | 09644-80360 | COLLAR, SMOKE SET | 22749-5C090 |
160. | [01] | 09647-10790 | BRACKET SUB-ASSY, | 22601-5C090 |
161. | [01] | 09266-40110 | SCREW, LEVER STOP | 26118-17250 |
161. | [01] | 09266-40290 | SCREW, LEVER STOP | 26118-17840 |
162. | [03] | 09644-90210 | BOLT, SOCKET | 22395-17250 |
170. | [01] | 09604-90460 | O-RING | 22193-5B320 |
171. | [01] | 09653-00111 | FILTER, SUB-ASSY | 22602-5B320 |
172. | [01] | 09606-40220 | WASHER | 22689-5B170 |
Include in #3:
Cross reference number
Part num | Firm num | Firm | Name |
19600-00032 | 22100-5C09 | PUMP ASSY, INJECTI |
Information:
Introduction
This Special Instruction explains the calibration procedure for the heavy sleeve (commonly called the thick sleeve) metering fuel system. This Special Instruction shows:* The differences between the new 133-8985 Governor And Fuel Injection Pump Group, (HSMFS) and the 109-0324 Governor And Fuel Injection Pump Group, Sleeve Metering Fuel System (SMFS).* Calibration procedure for setting the 124-5932 Lever Assemblies.Recommended Tools
* 4C-9738 Torque Screwdriver set at 1.7 N m (15 lb in).* 4C-9738 Torque Screwdriver set at 4.0 N m (35 lb in).Required Tooling
* 3P-2200 Sleeve Setting Group: The HSMFS Injection Pump Group requires the use of many of the past 3208 Calibration Tools. A few new dedicated tools are required for the HSMFS.
Illustration 1. Parts included, and parts required but not included within the 3P-2200 Sleeve Setting Group. See Chart 1 and Chart 2 for item and part numbers. The 3P-2200 Sleeve Setting Group is used to set, test and adjust SMFS Injection Pump Groups.Reference, Special Instruction; SMHS6988, "Use Of 3P-2200 Calibration Tool Group".Special Instruction, SMHS7013, "Use Of The 5P-4203 Field Service Tool Group Or 5P-6577 Fuel Setting Tool Group". All tools may be stored in a 6V-3073 Plastic Case. The lid contains a 6V-4094 Liner and 6V-4873 Packing in the bottom for protection. The 6V-4873 Packing is topped with a 2P-8289 Tool Holder Block.
Illustration 2. The 5P-4203 Tool Group. See chart 3. for item and part number. 109-0324 Governor And Fuel Injection Pump Group (SMFS).
Illustration 3. View of the 109-0324 Governor And Fuel Injection Pump Group (SMFS). (1) 9N-5820 Lever. (2) 124-5941 Shaft. (3) 9Y-7791 Sleeve.The SMFS Injection Pump Group 9.0 mm (.35 in) 9Y-7791 Sleeve (3) has four 9N-5820 Levers (1) on each 124-5941 Shaft (2). The 9N-5820 Levers are indexed from the front. The 9Y-7791 Sleeve and 9N-5820 Lever indexes with the groove in the 9Y-7791 Sleeve.133-8985 Governor And Fuel Injection Pump Group (HSMFS).
Illustration 4. View of the HSMFS Injection Pump Group.
(1) 124-5932 Lever Assembly. (2) 124-5941 Shaft. (3) 124-5934 Sleeve.
Illustration 5. View of the HSMFS Injection Pump Group.
(1) 124-5932 Lever Assembly. (4) 126-7232 Dowel.The new 124-5934 Sleeve (3) is thicker than the former 9Y-7791 Sleeve (3). The new 124-5934 Sleeve can be operated at higher injection pressures needed for emissions control. As a result of its increased thickness, the 124-5934 Sleeve can not be indexed from the front. It must be indexed between two 124-5934 Sleeves.The new 124-5932 Lever Assembly (1) has a 126-7232 Dowel (4) that is split in half. The split 126-7232 Dowel is positioned between two 133-8984 Fuel Pump Assemblies and indexes two 124-5934 Sleeves (3) at the same time.
Illustration 6. Side view of one bank of the HSMFS Injection Pump Group. (1) 124-5932 Lever Assemblies. (2) 124-5941 Shaft.There are two 124-5932 Lever Assemblies (1) on the 124-5941 Shaft (2) of the HSMFS Injection Pump Group, instead of four 9N-5820 levers (1) on each 124-5941 Shaft (2) on the SMFS Injection Pump Group. Each 124-5932 Lever Assembly is positioned in between two and indexes two 133-8984 Fuel Pump Assemblies and two 124-5934
This Special Instruction explains the calibration procedure for the heavy sleeve (commonly called the thick sleeve) metering fuel system. This Special Instruction shows:* The differences between the new 133-8985 Governor And Fuel Injection Pump Group, (HSMFS) and the 109-0324 Governor And Fuel Injection Pump Group, Sleeve Metering Fuel System (SMFS).* Calibration procedure for setting the 124-5932 Lever Assemblies.Recommended Tools
* 4C-9738 Torque Screwdriver set at 1.7 N m (15 lb in).* 4C-9738 Torque Screwdriver set at 4.0 N m (35 lb in).Required Tooling
* 3P-2200 Sleeve Setting Group: The HSMFS Injection Pump Group requires the use of many of the past 3208 Calibration Tools. A few new dedicated tools are required for the HSMFS.
Illustration 1. Parts included, and parts required but not included within the 3P-2200 Sleeve Setting Group. See Chart 1 and Chart 2 for item and part numbers. The 3P-2200 Sleeve Setting Group is used to set, test and adjust SMFS Injection Pump Groups.Reference, Special Instruction; SMHS6988, "Use Of 3P-2200 Calibration Tool Group".Special Instruction, SMHS7013, "Use Of The 5P-4203 Field Service Tool Group Or 5P-6577 Fuel Setting Tool Group". All tools may be stored in a 6V-3073 Plastic Case. The lid contains a 6V-4094 Liner and 6V-4873 Packing in the bottom for protection. The 6V-4873 Packing is topped with a 2P-8289 Tool Holder Block.
Illustration 2. The 5P-4203 Tool Group. See chart 3. for item and part number. 109-0324 Governor And Fuel Injection Pump Group (SMFS).
Illustration 3. View of the 109-0324 Governor And Fuel Injection Pump Group (SMFS). (1) 9N-5820 Lever. (2) 124-5941 Shaft. (3) 9Y-7791 Sleeve.The SMFS Injection Pump Group 9.0 mm (.35 in) 9Y-7791 Sleeve (3) has four 9N-5820 Levers (1) on each 124-5941 Shaft (2). The 9N-5820 Levers are indexed from the front. The 9Y-7791 Sleeve and 9N-5820 Lever indexes with the groove in the 9Y-7791 Sleeve.133-8985 Governor And Fuel Injection Pump Group (HSMFS).
Illustration 4. View of the HSMFS Injection Pump Group.
(1) 124-5932 Lever Assembly. (2) 124-5941 Shaft. (3) 124-5934 Sleeve.
Illustration 5. View of the HSMFS Injection Pump Group.
(1) 124-5932 Lever Assembly. (4) 126-7232 Dowel.The new 124-5934 Sleeve (3) is thicker than the former 9Y-7791 Sleeve (3). The new 124-5934 Sleeve can be operated at higher injection pressures needed for emissions control. As a result of its increased thickness, the 124-5934 Sleeve can not be indexed from the front. It must be indexed between two 124-5934 Sleeves.The new 124-5932 Lever Assembly (1) has a 126-7232 Dowel (4) that is split in half. The split 126-7232 Dowel is positioned between two 133-8984 Fuel Pump Assemblies and indexes two 124-5934 Sleeves (3) at the same time.
Illustration 6. Side view of one bank of the HSMFS Injection Pump Group. (1) 124-5932 Lever Assemblies. (2) 124-5941 Shaft.There are two 124-5932 Lever Assemblies (1) on the 124-5941 Shaft (2) of the HSMFS Injection Pump Group, instead of four 9N-5820 levers (1) on each 124-5941 Shaft (2) on the SMFS Injection Pump Group. Each 124-5932 Lever Assembly is positioned in between two and indexes two 133-8984 Fuel Pump Assemblies and two 124-5934