19010-01560 BODY ASSY, INJECTI Denso Cross


 

Information body assy, injecti

19010-01560 BODY ASSY, INJECTI
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KIT List:

Body assy, injecti 1904400330
Body assy, injecti 1904400330
Body assy, injecti 1904400330

Scheme ###:

000. [01] 19010-01560 BODY ASSY, INJECTI
001. [01] 19011-05310 HOUSING KIT, INJEC
001-001. [03] 94904-30010 BOLT, STUD
003. [04] 09013-00580 HOLDER SUB-ASSY, D
005. [04] 09013-60930 SPRING, DELIVERY V
006. [04] 09013-70100 GASKET, DELIVERY V
007. [04] 09014-01990 VALVE SUB-ASSY, IN
008. [04] 09015-05900 ELEMENT SUB-ASSY,
009. [04] 09015-60010 PINION, PLUNGER CO
010. [04] 09015-70010 SCREW, PLUNGER CON
011. [04] 09016-10330 SLEEVE, PLUNGER CO
012. [04] 09016-30191 SEAT, SPRING, UPR
013. [04] 09016-40350 SPRING, PUMP PLUNG
014. [04] 09016-50160 SEAT, SPRING, LWR
015. [04] 09017-00070 TAPPET SUB-ASSY,IN
016. [04] 09018-90090 PLUG, INJECTION PU
017. [01] 09019-11290 CAMSHAFT, INJECTIO
018. [01] 09019-30020 RING, CAMSHAFT ADJ
019. [3C] 09019-40400 PLATE, CAMSHAFT SH
019. [3C] 09019-40290 PLATE, CAMSHAFT SH
019. [3C] 09019-40150 PLATE, CAMSHAFT SH
019. [3C] 09019-40140 PLATE, CAMSHAFT SH
019. [3C] 09019-40110 PLATE, CAMSHAFT SH
019. [3C] 09019-40060 PLATE, CAMSHAFT SH
019. [3C] 09019-40050 PLATE, CAMSHAFT SH
019. [3C] 09019-40040 PLATE, CAMSHAFT SH
019. [3C] 09019-40030 PLATE, CAMSHAFT SH
019. [3C] 09019-40020 PLATE, CAMSHAFT SH
019. [3C] 09019-40010 PLATE, CAMSHAFT SH
020. [01] 09020-10351 COVER, BEARING
021. [01] 09020-60150 GASKET, BEARING CO
022. [01] 09021-20441 RACK, CONTROL
023. [01] 09021-50060 SCREW, RACK GUIDE
024. [04] 94901-80550 WASHER, COPPER PLA
025. [02] 09023-00050 PLATE SET, VALVE H
026. [04] 94914-02640 O-RING
027. [02] 09025-10010 WASHER, INJECTION
028. [01] 09027-01470 COVER SUB-ASSY, IN
028-001. [02] 94901-03020 WASHER
028-002. [02] 09027-60030 SCREW
028-004. [01] 09027-50182 PROCESSING DRAWING
028-005. [01] 09027-20240 GASKET, INJECTION
029. [4C] 09031-10100 PLATE, TAPPET ADJU
029. [4C] 09031-10110 PLATE, TAPPET ADJU
029. [4C] 09031-10120 PLATE, TAPPET ADJU
029. [4C] 09031-10130 PLATE, TAPPET ADJU
029. [4C] 09031-10140 PLATE, TAPPET ADJU
029. [4C] 09031-10150 PLATE, TAPPET ADJU
029. [4C] 09031-10290 PLATE, TAPPET ADJU
029. [4C] 09031-10090 PLATE, TAPPET ADJU
029. [4C] 09031-10080 PLATE, TAPPET ADJU
029. [4C] 09031-10070 PLATE, TAPPET ADJU
029. [4C] 09031-10060 PLATE, TAPPET ADJU
029. [4C] 09031-10050 PLATE, TAPPET ADJU
029. [4C] 09031-10040 PLATE, TAPPET ADJU
029. [4C] 09031-10030 PLATE, TAPPET ADJU
029. [4C] 09031-10020 PLATE, TAPPET ADJU
029. [4C] 09031-10010 PLATE, TAPPET ADJU
030. [03] 90160-06051 NUT, HEXAGON
031. [03] 90258-06001 WASHER, SPRING
032. [04] 91418-06201 BOLT, W/WASHER
033. [01] 94910-10120 BEARING, ROLLER
034. [01] 09031-00370 VALVE ASSY, OVERFL
035. [01] 94914-01380 O-RING
036. [01] 94918-00060 SCREW, HOLLOW
037. [01] 94918-00310 SCREW, HOLLOW
044. [01] 94910-10071 BEARING, ROLLER
045. [01] 09019-30050 RING, CAMSHAFT ADJ
046. [3C] 09019-40360 PLATE, CAMSHAFT SH
046. [3C] 09019-40350 PLATE, CAMSHAFT SH
046. [3C] 09019-40340 PLATE, CAMSHAFT SH
046. [3C] 09019-40170 PLATE, CAMSHAFT SH
046. [3C] 09019-40160 PLATE, CAMSHAFT SH
046. [3C] 09019-40100 PLATE, CAMSHAFT SH
046. [3C] 09019-40090 PLATE, CAMSHAFT SH
046. [3C] 09019-40080 PLATE, CAMSHAFT SH
046. [3C] 09019-40070 PLATE, CAMSHAFT SH
046. [3C] 09019-40410 PLATE, CAMSHAFT SH

Include in #3:

09200-03870 as BODY ASSY, INJECTI
19010-01560

Cross reference number



Part num Firm num Firm Name
19010-01560    BODY ASSY, INJECTI




Information:

2. Turn the crankshaft until two of the pistons are at bottom center. Remove the nuts and bolts (1) from the connecting rods that are at bottom center. Remove connecting rod caps (2). Put identification marks on them for installation purposes.
Do not let the connecting rods hit the crankshaft or the bottom edge of the cylinder liners when the pistons are removed.
3. Push the connecting rods and pistons away from the crankshaft until the piston rings are out of the cylinder liners. Remove the two pistons from the engine.4. Keep each connecting rod cap with its respective connecting rod and piston. Put identification marks on each piston as to its location in the engine.5. Do Steps 1 through 4 for the removal of the remaining pistons.Install Pistons & Connecting Rods
1. Turn the crankshaft until the bearing journals for the pistons to be installed are at bottom center.2. Put clean engine oil on the crankshaft journals and on the inside of the cylinder liners. Put clean engine oil on the piston rings and the connecting rod bearings.3. Move the piston rings on the pistons until the ring openings are approximately 90° apart. 4. Put the piston in the cylinder liner with the "V" mark on the piston in alignment with the "V" mark on the cylinder block. Put Tool (A) in position on the cylinder block and compress the piston rings.5. Push the piston into the cylinder liner and out of the ring compressor. 6. Pull the connecting rod into position on the crankshaft as shown. Install connecting rod bolts (1) in the connecting rods.7. Put clean engine oil on the lower half of the connecting rod bearing. Put 2P2506 Thread Lubricant on the bolt threads and on the surfaces of the nuts that make contact with the connecting rod caps.
When the connecting rod caps are installed, make sure the number on the side of the cap is next to and respective with the number on the side of the connecting rod.
8. Install connecting rod caps (2) and the nuts that hold them. Tighten the nuts to a torque of 40 4 N m (30 3 lb ft). Put a mark on each nut as to its location. Tighten them 90° 5° more.9. Do Steps 1 through 8 for the remainder of the pistons.End By:a. install oil pumpb. install oil pan platec. install cylinder head assembly and spacer plateDisassemble Pistons & Connecting Rods
Start By:a. remove pistons and connecting rods 1. Remove the rings from the pistons with Tool (A). 2. Remove retaining ring (3), piston pin (1) and connecting rod (2) from the piston.3. Remove the bearings from the crankshaft end of the connecting rod.4. See Use Of Piston Pin Bearing Removal And Installation Tools, Special Instructions, Form No. SMHS7295-02 for more information about removal and installation of piston pin bearings. Be sure to remove the bearings from the crankshaft end of connecting rod.5. Heat the connecting rod in an oven to a temperature of 176

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