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19010-01521 BODY ASSY, INJECTI Denso Cross


 

Information body assy, injecti

19010-01521 BODY ASSY, INJECTI
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BODY ASSY, INJECTI
000. [01] 19010-01521 BODY ASSY, INJECTI 22110-3660A
001. [01] 09011-05250 HOUSING SUB-ASSY, S2210-13850-A
001. [01] 09011-05660 HOUSING SUB-ASSY, S2210-14340-A
001-001. [03] 94904-30010 BOLT, STUD S2285-71060-A
001-002. [01] 09022-10310 UNION, INJECTION P S2213-11580-A
001-003. [01] 09022-10340 UNION, INJECTION P S2213-11590-A
002. [06] 09013-11220 HOLDER, DELIVERY V S2211-61230-A
002. [06] 09013-11091 HOLDER, DELIVERY V S2211-61210-A
003. [06] 09013-61201 SPRING, DELIVERY V S2212-51430-A
004. [06] 94914-02570 O-RING S2281-71260-A
005. [06] 09014-02551 VALVE SUB-ASSY, IN S2210-32390-A
006. [06] 09015-05732 ELEMENT SUB-ASSY, S2210-43800-A
006. [06] 09015-06470 ELEMENT SUB-ASSY, S2210-44550-A
007. [06] 09016-00150 SLEEVE SUB-ASSY, C S2211-81320-A
008. [01] 09021-20630 RACK, CONTROL S2211-31490-A
009. [06] 09016-30160 SEAT, SPRING, UPR S2211-91090-A
010. [06] 09016-40250 SPRING, PUMP PLUNG 22121-1230A
011. [06] 09016-50150 SEAT, SPRING, LWR 22122-1100A
012. [06] 09017-00320 TAPPET SUB-ASSY,IN S2210-51480-A
013. [ C] 09043-80871 SHIM, ELEMENT HOLD S2288-57900-A
013. [ C] 09043-80881 SHIM, ELEMENT HOLD S2288-52390-A
013. [ C] 09043-80891 SHIM, ELEMENT HOLD S2288-52400-A
013. [ C] 09043-80901 SHIM, ELEMENT HOLD 22885-2410A
013. [ C] 09043-80911 SHIM, ELEMENT HOLD S2288-52420-A
013. [ C] 09043-80981 SHIM, ELEMENT HOLD S2288-58220-A
013. [ C] 09043-80861 SHIM, ELEMENT HOLD 22885-2370A
013. [ C] 09043-80851 SHIM, ELEMENT HOLD S2288-58200-A
013. [ C] 09043-80391 SHIM, ELEMENT HOLD S2288-52300-A
013. [ C] 09043-80401 SHIM, ELEMENT HOLD S2288-52310-A
013. [ C] 09043-80601 SHIM, ELEMENT HOLD S2288-58170-A
013. [ C] 09043-80611 SHIM, ELEMENT HOLD S2288-58180-A
013. [ C] 09043-80621 SHIM, ELEMENT HOLD 22885-2350A
013. [ C] 09043-80631 SHIM, ELEMENT HOLD 22885-2360A
014. [12] 90196-08651 NUT, HEXAGON 22825-1380A
015. [12] 94901-35880 WASHER, PLATE, SK 22885-2290A
016. [12] 90258-08001 WASHER, SPRING S2287-71720-A
017. [01] 94914-03940 O-RING S2281-71470-A
018. [18] 09013-90020 O-RING S2281-71270-A
018. [12] 09013-90340 O-RING S2281-72280-A
019. [06] 94901-81730 WASHER, COPPER PLA S2284-71550-A
020. [01] 09019-11810 CAMSHAFT, INJECTIO S2212-32210-A
021. [01] 94910-10140 BEARING, ROLLER S2283-71180-A
022. [01] 09019-30050 RING, CAMSHAFT ADJ S2212-41090-A
023. [3C] 09019-40410 PLATE, CAMSHAFT SH S2288-56670-A
023. [3C] 09019-40360 PLATE, CAMSHAFT SH S2288-55700-A
023. [3C] 09019-40350 PLATE, CAMSHAFT SH S2288-55690-A
023. [3C] 09019-40340 PLATE, CAMSHAFT SH S2288-55680-A
023. [3C] 09019-40100 PLATE, CAMSHAFT SH S2288-51580-A
023. [3C] 09019-40090 PLATE, CAMSHAFT SH S2288-51570-A
023. [3C] 09019-40080 PLATE, CAMSHAFT SH S2288-51560-A
023. [3C] 09019-40070 PLATE, CAMSHAFT SH S2288-51550-A
025. [01] 94915-02820 SEAL, OIL S2282-71750-A
026. [01] 09020-10430 COVER, BEARING S2211-11320-A
027. [04] 91518-06161 BOLT, W/WASHER S2281-51310-A
028. [01] 09043-30020 RETAINER, BEARING S2211-11310-A
029. [01] 09036-10240 BEARING, CENTER S2283-71350-A
030. [02] 94900-67300 SCREW S2286-51510-A
031. [02] 09024-80010 WASHER, DRAIN SCRE S2284-71730-A
032. [01] 09021-50060 SCREW, RACK GUIDE S2281-14850-A
033. [01] 09031-70140 PLUG, SCREW 22845-1280A
033. [01] 09031-70420 PLUG, SCREW S2284-51550-A
034. [01] 94910-10130 BEARING, ROLLER S2283-71050-A
035. [01] 09019-30060 RING, CAMSHAFT ADJ S2212-41100-A
036. [04] 94901-02490 WASHER S2287-71100-A
038. [01] 94918-00310 SCREW, HOLLOW S2283-51310-A
039. [3C] 09019-40420 PLATE, CAMSHAFT SH S2288-56730-A
039. [3C] 09019-40390 PLATE, CAMSHAFT SH S2288-56710-A
039. [3C] 09019-40380 PLATE, CAMSHAFT SH S2288-56700-A
039. [3C] 09019-40370 PLATE, CAMSHAFT SH S2288-56690-A
039. [3C] 09019-40330 PLATE, CAMSHAFT SH S2212-91240-A
039. [3C] 09019-40320 PLATE, CAMSHAFT SH S2212-91230-A
039. [3C] 09019-40310 PLATE, CAMSHAFT SH S2212-91220-A
039. [3C] 09019-40300 PLATE, CAMSHAFT SH S2212-91210-A
040. [02] 09011-40110 BUSHING, CONTROL R S2213-11200-A
041. [01] 09036-70040 BUSHING, CONTROL R S2213-11190-A
042. [02] 94901-02470 WASHER S2284-71900-A
044. [01] 94918-00060 SCREW, HOLLOW S2283-51110-A
046. [01] 94914-00380 O-RING S2281-71540-A
047. [03] 90258-06001 WASHER, SPRING S2821-91110-A
048. [03] 90160-06051 NUT, HEXAGON S2282-51480-A
053. [01] 94901-80350 WASHER, COPPER PLA 22847-1950A
053. [01] 94901-81040 WASHER, COPPER PLA 22843-1430A
054. [01] 09011-80570 NEEDLE, TIMING S2213-21730-A
055. [02] 94904-70620 BOLT, W/WASHER S2281-51620-A
056. [02] 09020-80320 PLATE, SHIM S2288-56740-A
059. [06] 09013-30390 STOPPER, DELIVERY S2211-71310-A
062. [01] 09024-50420 SCREW, HOLLOW S2283-51500-A

Include in #3:

09200-04581 as BODY ASSY, INJECTI
19010-01521

Cross reference number



Part num Firm num Firm Name
19010-01521  22110-3660  BODY ASSY, INJECTI




Information:

Problem
The fuel lines on certain D9N Tractors, 589 Pipelayers, 631E Tractors, 637E Tractors, 657E Scrapers, 768C Tractors, 769C Trucks, 834B Tractors, and 988B Loaders may fail. New fuel line groups can be installed that have a longer service life.
Affected Product
Model & Identification Number
Group 1
D9N (1JD1288, 1295, 1296, 1298-3280)
589 (31Z423-469)
631E (1AB965-1456; 1NB769-771)
637E TR (1FB361-537; 1JB612-724)
657E SC (90Z186-209; 91Z317-448)
768C (02X360-370)
769C (01X4394, 4403, 4418, 4420-5960)
Group 2
988B (50W08961, 50W8962, 50W8964-11257)
Group 3
834B (92Z368, 92Z370, 92Z373-512)
Parts Needed
Group 1
4 - 4B4274 Washer2 - 7C6525 Fuel Line Clamp2 - 7C6589 Fuel Line Clamp1 - 6I0030 Lines Group6 - 5M2894 Washer4 - 9N3388 Screw6 - 0S0509 BoltGroup 2
4 - 4B4274 Washer2 - 7C6525 Fuel Line Clamp2 - 7C6589 Fuel Line Clamp1 - 6I0030 Lines Group11 - 5M2894 Washer4 - 9N3388 Screw1 - 4P8261 Bracket1 - 4P8385 Bracket2 - 5P0537 Washer5 - 0S1571 Bolt6 - 0S0509 Bolt2 - 0S1615 Bolt3 - 8T1296 Washer1 - 1010462 RodGroup 3
4 - 4B4274 Washer2 - 7C6525 Fuel Line Clamp2 - 7C6589 Fuel Line Clamp1 - 1029884 Lines Group4 - 9N3388 Screw5 - 5M2894 Washer4 - 0S0509 Bolt1 - 0S1594 BoltAction Required
Parts Stock
Remove all 7C6931, 7C6932, 7C6933, 7C6934, 7C6935, 7C6936, 7C6937, and 7C6938 Fuel Lines from parts stock.
Affected Product
Remove the existing fuel lines and install the new fuel injection line groups as a group. Do not disassemble the fuel line groups and install them one line at a time. See the attached (pending) procedure.
Do not over tighten the screws of the metal-to-metal fuel line clamps. Use a 6V6069 Torque Screwdriver or similar tool to tighten the screw to a torque of 2.25 N m (20 lb.in.).
Service Claim Allowances
Parts Stock
Submit one claim for all 7C6931, 7C6932, 7C6933, 7C6934, 7C6935, 7C6936, 7C6937, and 7C6938 Fuel Lines removed from parts stock.
Affected Product
This is a 3-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach. (1-Rework Procedure)Rework Procedure
Refer to the parts list and illustrations. Replace the existing fuel lines and their related parts with the new parts listed for each group.
To insure that the clamp locations are correct, install fuel line group as assembled. In a case where it is necessary to remove the clamps, mark their locations to insure correct positions when assembling.
1. Clean and paint the new 6I0030 or 102-9884 Fuel Line Group before proceeding to the job site. A) Install 5F2807 Plastic Caps and 2F2990 Plastic Plugs on the ends of the lines.B) Clean and paint the fuel line group.C) After drying, do not remove the plastic plugs and caps until the fuel line group is ready to be installed on the engine. Transport the fuel line group in it's original shipping box.2. Remove all mounting bolts from the fuel line brackets at the aftercooler housing. New mounting bolts and washers will be used. Keep the washers. The washers may be needed later as spacers.3. Remove the existing three line clamps from the 9Y4577 Bracket which is attached to the backside of the fuel injection pump (See Illustration 1). New 7C6525 Clamps, 7C6589 Clamps, 9N3388 Screws, and 4B4274 Washers

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19010-01700 BODY ASSY, INJECTI 19010-01690 19010-01670 19010-01660 19010-01621
04203-00033 BODY ASSY, INJECTI 04203-20112 04203-30000 09010-01010 0901001180

Group cross 19010-01521

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